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Influence of the Amplitude of Resonance Vibrations on Fatigue Life of a Compressor Blade with Simulated FOD Damage

Bednarz Arkadiusz

Advances in Science and Technology. Research Journal

2020

Vol. 14, no 3

22--29

This work presents the results of the numerical analyses pertaining to the influence of resonance vibration amplitude on the fatigue life of a compressor blade with a defect made by a collision with a hard object (FOD). The research object was the first stage compressor blade of the PZL-10W engine. The numerical simulation of the notch formation was performed for the tested blade. The material fatigue models (for e-N analysis), three cyclic hardening models, and two mean stress correction models were used in the numerical analyses. As a result of the numerical analysis, the information on the distribution of principal stress was obtained. The values of the principal stresses were used for numerical e-N fatigue analysis using the aforementioned models of fatigue, hardening, and mean stress correction. Obtained results were compared to previously published experimental research, where a notch was created at the leading edge in 8 blades. The blades damaged under laboratory conditions were subjected to experimental fatigue tests during which the effect of resonance amplitude on the number of damage cycles was determined. As a result of the comparison work carried out, the impact of the vibration amplitude on the durability of the element with plastic deformation was determined.

Evaluation of Material Data to the Numerical Strain‑Life Analysis of the Compressor Blade Subjected to Resonance Vibrations

Bednarz Arkadiusz

Advances in Science and Technology. Research Journal

2020

Vol. 14, no 1

184--190

This paper presents the impact of selecting the fatigue material model on the numerically determined fatigue life of a compressor blade. In the work, the first stage compressor blade of the PZL‑10W turbine engine was used. The research object contained a geometric notch with a known location and shape. In numerical studies, 8 fatigue estimation methods were used in the ε ‑N analysis (based on the Manson‑Coffin‑Basquin model). At the same time, three methods for estimating material constants associated with the cyclic hardening were employed. On the basis of the selected models, 24 sets of fatigue parameters were obtained, which were used in numerical studies. The numerical tests were carried out under resonant conditions with amplitudes of 1.5 and 1.8 mm. The numerical tests were confirmed by the experimental fatigue tests. As a result of the above‑mentioned tests, the impact of selecting the material fatigue model and hardening model on the obtained results was determined and they were referred to the initiation of the crack with the length a = 0.2 mm (achieved during experimental studies). The obtained results will constitute the basis for further fatigue tests.