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Purpose: This paper presents the research on the development of the Aluminum Thermal Analysis Technology Platform (AlTAP) utilizing a Case Based Reasoning (CBR) Caspian shell for interpretation of industrial cooling curves and predicting alloy and cast component characteristics. Design/methodology/approach: CBR being a branch of Artificial Intelligence (AI) that solves problems based on understanding and adaptation of previous experiences is suitable for interpretation of the AlTAP results since this is a knowledge intensive activity which requires a fair amount of experience. Findings: The integrated AlTAP and CBR system was found to be useful for the prediction of melt thermal characteristics, cast component mechanical and structural properties. Practical implications: Industrial trials confirmed the technical capabilities of the AlTAP/CBR Platform for the on-line quality control and prediction of 319 melt characteristics and the aluminum engine block’s (Cosworth casting process) engineering specifications. Originality/value: An automated AlTAP Platform integrated with a CBR system is a new Quality Control concept in the area of the aluminum automotive casting.
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