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EN
Evaluation of the possibility of substitution of steel part in the car body by the one made of AZ31 alloy was the main objective of the whole project. The objective of this paper was to determine the flow stress model, which accounts for the difference in the behavior of magnesium alloys during tension and compression. Tension tests on Zwick machine and compression tests on Gleeble 3800 were performed. Inverse analysis was applied to interpretation of the results of the tests. Separate numerical models for tension and compression were implemented into Abaqus software and simulations of the stamping were performed. Sensitivity of the results to the flow stress model was evaluated.
2
Content available remote Spawanie blach ze stopu magnezu AZ31 metodą MIG w odmianie CMT
PL
W artykule omówiono technologiczne aspekty spawania blach ze stopu magnezu niskoenergetyczną metodą CMT. Badano złącza doczołowe blach o grubości 2 mm wykonanych ze stopu magnezu AZ31 z wykorzystaniem drutu elektrodowego o średnicy 1,2 mm, wytworzonego z tego samego materiału (stopu AZ31). Próby prowadzono na stanowisku zrobotyzowanym z zapewnieniem wysokiej powtarzalności procesu, przy różnych parametrach, w tym z wykorzystaniem specjalnych funkcji wspomagających zajarzenie i wstępną fazę spawania. Jakość złączy oceniano na podstawie badań wizualnych i mikroskopowych.
EN
The technological aspects of welding of magnesium alloy by low energy CMT method is discussed. Butt joints of thickness 2 mm made of magnesium alloy AZ31 were tested using the wire electrode of 1.2 mm diameter, made from the same material (alloy AZ31). Tests were carried out with the use of a robotic installation that assured a high repeatability of the process and the various parameters, including the use of special features enabling ignition and initial phase of welding. The quality of joints was evaluated on the basis of visual and microscopic inspection.
3
Content available remote Miniature specimen tensile testing of AZ31 alloy processed by ECAP
EN
Purpose: Evaluation of bulk nanomaterials and ultra-fine grain structures consists mostly of metallographic evaluation and hardness measurement. The documentation of mechanical properties by hardness testing only might be very inaccurate due to the measurement error and sensitivity. Moreover the yield stress, ultimate tensile stress an elongation determined by tensile testing are more suitable for description of mechanical properties. This article promotes miniature tensile testing. Although the miniature tensile testing could be commonly used for description of mechanical properties in SPD materials, it is quite unknown. Design/methodology/approach: In this article the miniature tensile testing was used for determination. of mechanical properties anisotropy in AZ31 alloy processed by ECAP. The verification was performed by comparison of conventional and miniature tensile specimens of the non-deformed bulk material. Findings: From the experimental procedure and results low material consumption during sampling, sampling and measurement simplicity and possibility to measure the properties in various directions are denoted. Research limitations/implications: Future detailed investigation of secondary phase particles and dislocation-precipitate interaction should be performed. This investigation was not performed as it requires transmission electron microscopy. Such investigation will be performed only for chosen specimens to confirm discussed hypotheses. Practical implications: The paper promotes application of miniature tensile testing for determination of mechanical properties in SPD processed materials. Application of this methodology allows determination of mechanical properties from local volume, material save or preformation of several experiments from a single specimen. Originality/value: The finding might be valuable for researchers in SPD field. The originality of this paper is based on novel methodology and its applicability.
PL
Niniejszy artykuł przedstawia wyniki numerycznej analizy prasowania obwiedniowego stopu AZ31 na ciepło. Skupiono się na przewidywaniu pęknięć w kształtowanym materiale (określanego na podstawie kryterium Cockrofta-Lathama) oraz określeniu zakresu temperatury prasowania. W rozważaniach również zwrócono uwagę na zjawisko generowania ciepła w wyniku odkształceń plastycznych.
EN
This paper presents the results of numerical analysis of AZ31 alloy rotary forging. The simulation was curried out on the Deform- 3D application (FEM). There was considered, that the Cockroft&Latham’s criterion describes material fractures. There obtains the relationship between a workpice temperature and warm rotary forging of AZ31 alloy.
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