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Machining Study of a Part Consisting of a Sphere Inside a Cube

Jabłoński W.

Journal of Machine Engineering

2013

Vol. 13, No. 4

47--56

This paper pertains to the execution of a part consisting of a sphere situated inside a cube on a CNC milling machine tool. The sphere is freely situated, i.e. it has full freedom of movement within the cube. However it is not possible to remove it from the cube, because its diameter exceeds the length of the cube wall. The hypothesis posed in this paper is that optimal utilisation of technological processing capabilities in combination with geometrical and technological problem analysis enables a significant expansion in the range of details acknowledged as possible to produce. A method of analysis of a technological problem posed in this way was proposed, as a result of which the technology for production of this part was developed, and the final effect presented in the form of the produced detail. This paper shows that the condition for success is the proper selection of technological factors (machine tool, tools, method of fastening) and conceptual and informational factors (geometrical analysis, correct use of CNC control, optimal utilisation of CAD/CAM software for generation of the control program).