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Increasing the safety of a device using the TRIZ methodology

Galik Jan, Kohar Robert, Brumercik Frantisek, Hudec Juraj, Patin Bronislav

Zeszyty Naukowe. Transport / Politechnika Śląska

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2021

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z. 111

43--56

EN

The safety of machinery is a very important aspect for its correct functioning in the conditions of modern production or assembly. According to the standards, manufacturers of special-purpose machines and devices are obliged to provide their equipment with a certificate of conformity (CE). This article describes the concerns of insufficient safety of a device. Insufficient coverage of part of the line meant that the certification did not take place, and the safety requirements were not met. The TRIZ method was used to resolve this technical discrepancy, providing designers with "instructions" on how to proceed, solve complex problems at the level of discrepancies and create solutions. By agreement of the designers, a solution that was not economically and implementation-intensive was created. All doors and windows within the fencing have been reinforced, thus achieving a greater degree of security. The resulting solution was subjected to simulations in the Ansys Workbench program, and the FEM analysis led to certain conclusions. The results were then moved to the structural engineer to assess the solution, who then approved the solution and successful certification of part of the device, respectively, in the assembly line.

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Enhancing the reconfigurability of special purpose machine tools using mechanical module interfaces

Farhan U. H., Tolouei-Rad M., Osseiran A

Journal of Achievements in Materials and Manufacturing Engineering

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2017

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Vol. 85, nr 2

56--66

EN

Purpose: The purpose of this paper is to introduce a solution that can enhance the reconfigurability of special purpose machines (SPMs). This is because SPMs can be used in different configurations and the reconfiguring time for these machines can be crucial. Therefore, it is important to reduce this time in order to enhance the performance of SPMs. Design/methodology/approach: A mechanical adapter is proposed as a solution to achieve the purpose of this paper. The design of the adapter is based on Multi Coupling (MC) type, and its functionality is based on “Plug and Produce”. This adapter is used to modify an SPM element called workpiece transfer in order to accommodate two types of chucks without the need to change the workpiece transfer. The performance criteria are analysed and investigated for this adapter. Findings: The proposed solution will enhance the reconfigurability of SPMs. This is because it will reduce the number of elements that are needed for reconfiguration. As a result, the time and cost for the reconfiguration will be reduced considerably. Research limitations/implications: Because SPMs have several types of elements, adapting the proposed solutions to be used for all elements can be a complex process. Therefore, more investigation and analysis need to be carried out in order to build a complete adapter system for SPMs. Practical implications: SPMs are already used widely in manufacturing. However, they are considered relatively expensive compared to the traditional machines tools because they are applied for special applications. The proposed solution will help to overcome this problem and make SPMs applicable for wider applications. Originality/value: The proposed solution is the first attempt in terms of enhancing the performance of SPMs. This can bring considerable benefits to the end users in manufacturing, who are using SPMs, in order to reduce the reconfiguration time and cost for these machine tools.

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An intelligent approach to high quantity automated machining

Tolouei-Rad M.

Journal of Achievements in Materials and Manufacturing Engineering

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2011

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Vol. 47, nr 2

195--204

EN

Purpose: To investigate the possibility of application of knowledge-based expert systems to facilitate the task of techno-economical feasibility analysis of utilization of special purpose machines for high quantity production tasks. Also, to study the possibility of assisting special purpose machine designers in applying knowledge-based expert systems in the design task in order to reduce required machine design time, improve machine design efficiency, and eliminate possible human errors. Design/methodology/approach: Development of a knowledge-based expert system has been proposed to help decide where to utilize special purpose machines to accomplish the production task. The knowledge-based expert system consists of a rule-base which contains qualitative human knowledge and expertise in the form of if-then rules; and a database which contains qualitative information of machining operations, and characteristics of standardized special purpose machine components. Findings: A case study has been presented where an analysis has been made on the basis of techno-economical considerations for a typical part with three machining operations to be produced in large quantities. It has been concluded that for the given production task, special purpose machines would result in a significant 59% reduction of costs compared to CNC machines, and 95.5% compared to traditional machines. The proposed methodology also reduces the time and effort needed for decision making on utilization of special purpose machines and determination of machine layout. In addition, it minimizes the level of expertise required to perform these functions and eliminates possible human errors. Research limitations/implications: The current system focuses on drilling and drilling-related operations which cover about 60% of all machining operations. More work is needed to cover other machining operations including milling. Also the KBES developed currently works on a standalone basis. Work is in progress to integrate it with a 3D CAD modelling system. Upon completion the information could be directly extracted from the CAD system, eliminating the need for manual data input by the user. Originality/value: In spite of a large number of publications on machine tool design in the literature, publications on special purpose machines are very limited. The method of techno-economical analysis presented here for utilization of special purpose machines in comparison with other production alternatives is of great value to manufacturing engineers and specialists. Also the methodology presented for machine design and implementation is highly valued by machine tool designers and manufacturers.