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1 Journal of Achievements in Materials and Manufacturing Engineering

1 2007

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Some aspects of blank-holder force schemes in deep drawing process

Wifi A., Mosallam A.

Journal of Achievements in Materials and Manufacturing Engineering

2007

Vol. 24, nr 1

315-323

Purpose: This paper presents a finite element-based assessment of the performance of some non-conventional blank-holding techniques. This includes friction actuted, pulsating, and pliable blank-holding techniques. Design/methodology/approach: A 3-D explicit-finite element analysis is used to investigate the influence of various blank-holder force (BHF) schemes on sheet metal formability limits especially wrinkling and tearing rupture. The role of relevant parameters of each blank-holding technique are also investigated. Three non-conventional blank-holders are considered, namely friction-actuated, elastic and pulsating blank-holders. Findings: For the conditions considered in this study, comparison with fixed BHF scheme revealed that slight improvements in the formability are observed for the three BHF schemes under consideration. Research limitations/implications: Only 5182 Al-alloy circular cups are considered. Further investigations should consider different materials and non-circular shapes because of their effect on sheet metal formability. Practical implications: Cylindrical cups' drawing is responsible for the manufacture of billions of metal containers. This study can help improve working conditions leading to defect free products. Originality/value: The 3D-explicit finite simulations presented for a number of non-conventional blank-holding techniques are useful in the assessment of their performance.