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EN
This article addresses some functional safety assessment procedures with cybersecurity aspects in critical industrial installations with regard to the functional safety requirements specified in standards IEC 61508 and IEC 61511. The functional safety management includes hazard identification, risk analysis and assessment, specification of overall safety requirements and definition of safety functions. Based on the risk assessment results, the safety integrity level (SIL) is determined for consecutive safety functions. These functions are implemented within the industrial control system (ICS) and/or the distributed control system (DCS) that consists of the basic process control system (BPCS) and/or the safety instrumented system (SIS). The determination of the required SIL related to the required risk mitigation is based on the semi-quantitative evaluation method. Verification of the SIL for the considered architectures o fthe BPCS and/or the SIS is supported by probabilistic models with appropriate data and model parameters including cybersecurity related aspects. The proposed approach is illustrated on the example of critical industrial installations.
EN
The technology of production, transportation, and processing of oil and gas involves various hazardous processes. To mitigate the risk that these processes pose, the technological solutions work closely with the automated control and safety systems. The design and organisation of maintenance for the automated safety instrumented systems (SIS) have a significant bearing on the overall safety of operations in this industry. Over the past few decades, many hydrocarbon resources have been discovered in unconventional environments, such as remote, offshore, and arctic locations. Transportation of engineering personnel to these remote locations and back, and thereby, the organisation of the shift work poses additional challenges for the petroleum sector. Under such circumstances, the workforce-related costs play a considerable role in the overall cost of the technological solution and thereby the decisions regarding the workforce organisation should be addressed in the framework of evaluating and choosing the appropriate safety measures. That is why the research presented in this paper aims to address the lifecycle of the technological solution integrating the problems of SIS design, maintenance planning, and employee scheduling into a single decision-making framework to optimise the set of technical and organisational safety measures inherent in the SIS. The performance and maintenance of the SIS are described with a Markov model of device failures, repairs and technological incidents occurrence. The employee scheduling part of the mathematical model utilises the set-covering formulation of maintenance crews taking particular trips. A black-box optimisation algorithm is used to find reasonable solutions to the integrated problem of engineering design and workforce planning. The decisions include the choices of the components and structures for the safety system, the facility overhaul frequencies, the maintenance personnel size, as well as the schedules of trips and shifts for the crews.
EN
Oil and gas industry processes are associated with significant expenditures and risks. Adequacy of the decisions on safety measures made during early stages of planning the facilities and processes contributes to avoiding technological incidents and corresponding losses. Formulating straightforward requirements for safety instrumented systems that are followed further during the detailed engineering design and operations is proposed, and a mathematical model for safety system design is introduced in a generalized form. The model aims to reflect the divergent perspectives of the main parties involved in oil and gas projects, and, therefore, it is formulated as a multi-objective problem. Application of black box optimization is suggested for solving real-life problem instances. A Markov model is applied to account for device failures, technological incidents, continuous restorations and periodic maintenance for a given process and safety system configuration. This research is relevant to engineering departments and contractors, who specialize in planning and designing the technological solution.
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