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EN
The contact resistance of two interlacing electro-conductive yarns embedded in a hybrid woven fabric will constitute a problem for electro-conductive textiles under certain circumstances. A high contact resistance can induce hotspots, while a variable contact resistance may cause malfunctioning of the components that are interconnected by the electro-conductive yarns. Moreover, the contact robustness should be preserved over time and various treatments such as washing or abrading should not alter the functioning of the electro-conductive textiles. The electrical resistance developed in the contact point of two interlacing electro-conductive yarns is the result of various factors. The influence of diameter of the electro-conductive stainless steel yarns, the weave pattern, the weft density, and the abrasion on the contact resistance was investigated. Hybrid polyester fabrics were produced according to the design of experiments (DoE) and statistical models were found that describe the variation of the contact resistance with the selected input parameters. It was concluded that the diameter of the stainless steel warp and weft yarns has a statistically significant influence on the contact resistance regardless of the weave. Weft density had a significant influence on the contact resistance but only in case of the twill fabrics. Abrasion led to an increase in contact resistance regardless of the weave pattern and the type of stainless steel yarn that was used. Finally, a combination of parameters that leads to plain and twill fabrics with low contact resistance and robust contacts is recommended.
PL
W artykule przedstawiono nową metodę modyfikacji warstwy wierzchniej materiałów stykowych z zastosowaniem dynamicznego mieszania jonowego. Metoda ta pozwala nanosić na powierzchnie styków miedzianych warstwy ochronne ze złota, niklu, molibdenu, wolframu i srebra. Przedstawiono również wyniki badań nanoszonych powłok i ich wpływ na zmianę rezystancji zestykowej w zależności od nanoszonego materiału.
EN
The article presents a new method to modify surface layers of contact materials with the application of dynamic ion mixing. The method makes possible to cover surfaces of copper contacts with protecting layers of gold, nickel, molybdenum, tungsten, and silver. The deposited layers have been tested and their effect on a change of contact resistance depending on the applied material has been analyzed.
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