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Numerical simulation and experimental studies of mandrel effect on flow-compaction behavior of CFRP hat-shaped structure during curing process

Li S., Zhan L., Chang T.

Archives of Civil and Mechanical Engineering

2018

Vol. 18, no. 4

1386--1400

CFRP hat-shaped structure is a typical stiffened structure used in aerospace field. In this work, aimed to provide a theoretical basis for manufacturing CFRP hat-shaped structure, the multi physical field coupling model considering influence of mandrel was established. Effect of mandrel on resin flow and fiber compaction during curing process was studied by simulation and experiment. Results showed that temperature and curing degree affected by mandrel can be negligible in hat-shaped structure, and the distribution of temperature and curing degree was relatively homogeneous. However, the behavior of resin flow and fiber compaction during curing process was not uniform. There was a larger gradient among resin flow, pressure, fiber volume fraction and laminate thickness. Presetting a suitable hole in mandrel can effectively improve the uniformity of resin flow and fiber compaction. By simulation analysis and optimization, the acceptable aperture of 11.5–12.5 mm was obtained. Finally, the model and simulation developed in this study was validated by experiment. The reliability coefficient of 93.4–99.6% was obtained, which indicated a good agreement between simulation and experiment.

Influence of parameters of the production process on the material quality of unidirectionally reinforced prepregs

Romano M., Eisenried M., Jungbauer B., Ehrlich I., Gebbeken N.

Journal of Achievements in Materials and Manufacturing Engineering

2015

Vol. 68, nr 1

32--44

Purpose: A prepreg production device in laboratory scale is used to develop the production process of unidirectionally reinforced prepregs. Design/methodology/approach: The aim of the prepreg production device is to impregnate different types of reinforcement fibers with an arbitrarily selectable thermoset matrix system that completely satisfies the requirements for autoclave processing. As the prepreg production device is designed and built up modularly every module corresponds one step in the process. Findings: To identify the parameters of the production process and investigate its sensitivity on the material quality of both the prepreg as an uncured semi-finished product and the composite as the cured material experimental investigations regarding the resin flow, fiber volume content, mass per unit area and void content are carried out. Overall four material combinations have been investigated, where in each case the selected impregnation temperature and the width of the impregnation gap has been reproducibly varied in selected steps. Research limitations/implications: The experimental characterization of the prepregs and of the composite material is carried out according to German standards. Originality/value: Used parameters clearly affect the material properties, so that a proper impregnation and curing process can be achieved by optimizing the parameter to desired values.