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1 Journal of Achievements in Materials and Manufacturing Engineering

1 2007

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High speed twin roll caster for aluminum alloy thin strip

Haga T., Inui H., Sakaguchi H., Watari H., Kumai S.

Journal of Achievements in Materials and Manufacturing Engineering

2007

Vol. 24, nr 1

365-371

Purpose: In the present study, effectiveness of a high-speed twin roll caster for recycling aluminum alloy was investigated. Design/methodology/approach: The effects of the high-speed twin roll caster on alleviating the deterioration of mechanical properties by impurities were investigated. Properties of the cast strip were investigated by metallography, a tension test, and a bending test. Findings: A vertical type twin roll caster for strip casting of aluminum alloys was devised. The strip, which was thinner than 3 mm, could be cast at speeds higher than 60 m/min. Features of the twin roll casters are as below. Copper rolls were used and lubricant was not used in order to increase the casting speed. A casting nozzle was used to set the solidification length precisely. Heat transfer between melt and the roll was improved by hydrostatic pressure of the melt. Separating force was very small in order to prevent sticking of the strip to the roll. Low superheat casting was carried out in order to improve microstructure of the strip. In the present study, effectiveness of a high-speed and high-cooling rate twin roll caster of the present study for recycling aluminum alloy was investigated. Fe was added as impurity to 6063 and A356. The roll caster of the present study was useful to decrease the influence of impurity of Fe. Research limitations/implications: A high-speed twin roll caster of vertical type was designed and assembled to cast aluminum alloy thin strip. Originality/value: The results demonstrate that the high-speed twin roll caster can improve the deterioration by impurities.