Celem pracy jest poznanie możliwości i uwarunkowań stosowania modeli wykonanych w technologii druku 3D do badań dynamicznych. Zaprezentowano metodę i wyniki badań określających parametry fizykomechaniczne polimeru PLA-IMPACT drukowanego z różnymi kątami rastrowania. Badania wykazały, że wartość modułu sprężystości polimeru nie zależy od kąta rastrowania, natomiast na granicę plastyczności ma wpływ kierunek laminacji, co wpływa w istotny sposób na realizację modeli obiektów do badań dynamicznych.
EN
The aim of the work is to identify the possibilities and conditions for the use of models made in 3D printing technology for dynamic experiments. The methodology and results of tests determining the physical and mechanical parameters of the PLA-IMPACT polymer printed with different screening angles are presented. The research showed that the value of the polymer modulus of elasticity does not depend on the rastering angle, while the yield point depends on the direction of lamination, which is of key importance in the implementation of models of objects for dynamic tests.
Purpose: The purpose on this article is to study the failure of FDM printed ABS by exhibiting an exhaustive crack growth analysis mainly based on raster angle parameter. Design/methodology/approach: Two approaches have been developed in this study; On one hand, mechanical experiments were carried out to determine the critical stress intensity factor KIC. On the other hand, numerical analysis was used to predict the paths within the part as well as the crack propagation. Findings: This work has clearly shown the effect of raster angle on the damage mechanism of the ABS printed by FDM. Indeed, for the combination 1 (0°/90°), the structure presents an important stiffness and a high degree of stress distribution symmetry with respect to the notch. Moreover, the crack propagation is regular and straight, and the damage surfaces are on the same plane. However, for the combination 2 (-45°/45°), the structure is less resistant with an asymmetrical stress distribution according to two different planes. Research limitations/implications: In order to present an exhaustive study, we focused on the effect of two raster angles (including 0°/90°, -45°/45°) on the ABS crack propagation, additively manufactured. This study is still in progress for other raster angles, and will be developed from a design of experiments (DoE) design that incorporates all relevant factors. To highlight more the cracking mechanisms, microscopic observations will be developed in more depth. Practical implications: Our analysis can be used as a decision aid in the design of FDM parts. Indeed, we can choose the raster angle that would ensure the desired crack propagation resistance for a functional part. Originality/value: In this article, we have analyzed the mechanism of damage and crack propagation. This topic represents a new orientation for many research papers. For our study, we accompanied our experimental approach with an original numerical approach. In this numerical approach, we were able to mesh distinctly raster by raster for all layers.
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