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2 2018

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Optimisation of a Production System in the Process of Remelting of Post-Reduction Slag by Applying New Physical and Chemical Conditions

Bydałek A. W., Wołczyński W., Wędrychowicz M., Holtzer M., Basiura B., Palimąka P.

Archives of Foundry Engineering

2018

Vol. 18, iss. 4

5--8

Production processes at KGHM are complex and require from customers products of constantly higher quality at relatively lowest prices. Such situation results in an increase of the importance of optimisation of processes. As products and technologies change rapidly, technologists at the plant in Głogów have less time to achieve optimisation basing on own experiences. Analysing a particular process, we can e.g. detect occurring disturbances, find factors having an influence on quality problems, select optimal settings or compare various production procedures. Analysis of the course of production process is the basis of process optimisation. One optimisation in case of the process of decopperisation of flash slag can be a change of a technological additive to a less energy-consuming one, and its final result can be an improvement of the productivity index, a change of the relation between final effects and born expenditures, as well as optimisation of production costs.

Analysis of Multicriteria Optimisation in the Decopperisation Process of Flash Smelting Slags

Wędrychowicz M., Bydalek A. W.

Archives of Foundry Engineering

2018

Vol. 18, iss. 2

131--136

This article presents results of studies on multicriteria optimisation in the decopperisation process of flash smelting slags coming from the process of decopperisation at the "Głogów II" Copper Smelter. Measurements of viscosity were conducted using a high-temperature viscometer manufactured by Brookfield company. An addition in the form of calcium fluoride has an advantageous influence on decreasing the liquidus temperature of slag, and the effect of decreasing viscosity at the participation of calcium fluoride is significant. A motivation to conduct studies on viscosity of decopperised slags is an optimisation of the process of decopperisation at an improvement of this process parameters, i.e. the time of melt per one production cycle and consumption of electric power in the whole process. The efficiency of optimisation of the process course depends not only on an accepted criterion of the quality of controlling, a type of technological parameters, but also, to large extent, on characteristics and features of these parameters. CaCO3 currently added to the process of decopperisation efficiently decreases viscosity of flash slag, at the same time has influence on an increase of the yield of copper in alloy, but on the other hand, it increases the mass of slag, artificially under representing concentration of this metal. The article is completed with a conclusion of discussed issues, stating that a search for a new technological addition is still necessary.