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Parametric Prediction of FDM Process to Improve Tensile Properties Using Taguchi Method and Artificial Neural Network

Ali Dina, Huayier Abdullah F., Enzi Abass

Advances in Science and Technology. Research Journal

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2023

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Vol. 17, no 4

130--138

EN

Fused deposition modeling (FDM) is a popular 3D printing technique that creates parts by heating, extruding, and depositing filaments made of thermoplastic polymers. The processing parameters have a considerable impact on the characteristics of FDM-produced parts. This paper focuses on the parametric prediction of the FDM process to predict ultimate tensile strength and determine a mathematical model using the Taguchi method and Artificial Neural Network. Five manufacturing variables, such as layer thickness, print speed, orientation angle, number of parameters, and nozzle temperature at five levels, are used to study the mechanical properties of PLA material to manufacture specimens using FDM 3D printer. The specimens are produced for tensile tests in accordance with ASTM-D638 standards, and the process parameters are established using the Taguchi orthogonal array experimental design technique. The results proved that the printing process parameters significantly impacted the tensile strength by changing the tensile test values between 37 MPa and 53MPa. Also, the neural network predicted the tensile strength values, and the maximum error was equal to 8.91%, while the mathematical model had a maximum error equal to 19.96%.

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Symulacja drukowania tektury falistej metodą postprint

Khadzhynova Svitlana, Stepień Krzysztof

Przegląd Papierniczy

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2019

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R. 75, nr 9

577--585

PL

Artykuł stanowi kolejną część publikacji związanych z badaniami procesu przenoszenia farby w technologii fleksograficznej [6-10]. Przedstawiono w nim wybrane wyniki badań laboratoryjnych procesu przenoszenia farby na różne struktury podłoży tektury falistej (w ramach projektu współfinansowanego ze środków Europejskiego Funduszu Rozwoju Regionalnego w firmie Werner Kenkel Sp. z o.o., Krzycko Wielkie). Druki testowe wykonano na urządzeniu IGT F1. Do ich realizacji użyto takich samych materiałów poligraficznych, jakie byty zastosowane przy drukowaniu przemysłowym. Celem badań było określenie zakresu wartości docisków drukowania (sil w N i N/cm) zastosowanych do bezpośredniego zadruku tektury falistej na maszynie w warunkach przemysłowych. Jako kryteria porównawcze druków z laboratorium i drukowanych na maszynie wybrano szereg istotnych parametrów wpływających na transfer farby, jakość nadruku i deformację struktury tektury falistej. Mierzono wartości parametrów, takich jak: zmiany grubości tektury, stopień odwzorowania rastrowych pól tonalnych, gęstość optyczna, rozdzielczość druku, szerokość linii pozytywowej i negatywowej oraz stopień odwzorowania pisma pozytywowego i negatywowego. Wyznaczone wartości docisków wykorzystano do przeprowadzenia kolejnego etapu badań dotyczących określenia wpływu zadrukowania tektury falistej na jej właściwości wytrzymałościowe.

EN

This article is one of publication series related to research on the process of ink transfer in flexo printing technology [6-10]. The publication presents selected results of laboratory simulations of the process of ink transfer on various structures of corrugated board substrates (as part of the project co-financed by the European Regional Development Fund in the company Werner Kenkel Sp. z o.o., Krzycko Wielkie). Test prints were made with IGT F1. The same poly graphic materials were used in industrial printing. The purpose of the research was to determine the range of printing pressure values (forces in N and N/cm) used in direct corrugated board printing in industry. A number of important parameters that affect ink transfer, print quality, and deformation of the corrugated board structure were selected as the comparative criteria for laboratory prints and industrial machine outcome. The analysis of the tests included measurements of parameters such as: changes of board thickness, degree of mapping of raster tonal fields, optical density, print resolution, width of the positive and negative lines as well as the degree of mapping of positive and negative prints. The determined pressure values were used to carry out the next stage of research on determining the impact of corrugated board printing on its strength properties.

3

Analysis of printing parameters for production of components with Easy3DMaker printer

Rengevič A, Fúra M., Čuboňová N.

Advances in Science and Technology. Research Journal

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2016

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Vol. 10, nr 32

1--8

EN

The presented article deals with analyses and testing appropriate parameters for the production of components manufactured with rapid prototyping technology – Easy- 3DMaker printer. The quality of the printed component with a specific shape is analyzed. The analyzed materials are ABS Printplus and PLA Printplus. These materials are printed at different temperatures and speeds. combinations of different settings were tested in order to find the best conditions for printing with different nozzles. The quality of individual printed samples is assessed visually and by touch. The efficiency in terms of print time under various conditions was also analyzed. The main benefit of testing is the establishment of appropriate conditions for printing components on a Easy3DMaker printer. The article does not focus on mechanical properties of the examined samples.