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Research on preventive maintenance strategy of Coating Machine based on dynamic failure rate

Gu Dongwei, Nie Ruihua, Han Wenbo, Chen Guang, Jia Ligang

Eksploatacja i Niezawodność

2023

Vol. 25, no. 1

atr. no. 20

In this paper, a dynamic preventive maintenance strategy is proposed for the problem of high maintenance cost rate due to excessive maintenance caused by unreasonable maintenance threshold setting when complex electromechanical equipment maintenance strategy is formulated. Increasing failure rate factor and decreasing service age factor are introduced to describe the evolution rules of failure rate during the maintenance of the coating machine, and the BP-LSTM (BP-Long Short Term Memory Network, BP-LSTM) model is combined to predict the failure rate of the coating machine. A Dynamic preventive maintenance Model (DM) that relies on dynamic failure rate thresholds to classify the three preventive maintenance modes of minor, medium and major repairs is constructed. A dynamic preventive maintenance strategy optimization process based on Genetic-Particle Swarm Optimization (GPSO) algorithm with the lowest cost rate per unit time in service phase is built to solve the difficult problem of dynamic failure rate threshold finding. Based on the historical operating data of the coating machine, a case study of the dynamic preventive maintenance strategy of the coating machine was conducted to verify the effectiveness of the model and the developed maintenance strategy proposed in this paper. The results show that the maintenance strategy developed in this paper can ensure better economy and applicability.

Maintaining technical readiness in the context of military exploitation systems

Borucka Anna

Bulletin of the Polish Academy of Sciences. Technical Sciences

2023

Vol. 71, nr 5

art. no. e146619

Readiness and reliability is a special attribute of rescue systems (army, police, fire service), where performance at the highest level is more important than economic efficiency. For this reason, special attention is given to the process of renewal of technical objects. In such systems, a preventive strategy is most often used. Though this is a safe model, it does not always take into account the specifics of the use of a technical object. Moreover, in some situations, it forces the end of life of a device that could still continue to operate as intended. The article analyzes precisely such technical objects, removed from operation after just 10 years of use. It was shown that such approach is not justified and that modern management strategies must be implemented also in relation to machinery and equipment operating in rescue systems. The most important achievements of the article are the use of reliability analysis methods in the systems where it is not common, and the indication of the benefits of such analysis. It has been shown that knowing the characteristics of reliability, you can consciously control each process and make decisions in this regard based on the technical condition of the facility and not on instructions. In the case under study, this would make it possible to undermine the decision to withdraw the analyzed objects from operation.