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Fabrication of Metal Gas Filter by Material Extrusion Additive Manufacturing Process

Yi Yu-Jeong, Lee Min-Jeong, Yun Su-Jin, Park Manho, Kim Ju-Yong, Lee Jungwoo, Yun Jung-Yeul

Archives of Metallurgy and Materials

2022

Vol. 67, iss. 4

1517--1520

Recently, 3D printing processes have been used to manufacture metal powder filters with manufacturing complex-shape. In this study, metal powder filters of various shapes were manufactured using the metal extrusion additive manufacturing (MEAM) process, which is used to manufacture three-dimensional structures by extruding a filament consisting of a metal powder and a binder. Firstly, filaments were prepared by appropriately mixing SUS316 powder with sizes ranging from 7.5 µm to 50 µm and a binder. These filaments were extruded at temperatures of 100℃ to 160℃ depending on the type of filament being manufactured, to form three types of cylindrical filter. Specimens were sintered in a high vacuum atmosphere furnace at 850℃ to 1050℃ for 1 hour after debinding. The specimens were analyzed for permeability using a capillary flow porometer, porosity was determined by applying Archimedes’ law and microstructure was observed using SEM.

Effect of Powder Size on the Microstructure and Magnetic Properties of Nd-Fe-B Magnet Alloy

Cho Ju-Young, Abbas Sardar Farhat, Choa Yong-Ho, Kim Taek-Soo

Archives of Metallurgy and Materials

2019

Vol. 64, iss. 2

623--626

Rare earth Nd-Fe-B, a widely used magnet composition, was synthesized in a shape of powders using gas atomization, a rapid solidification based process. The microstructure and properties were investigated in accordance with solidification rate and densification. Detailed microstructural characterization was performed by using scanning electron microscope (SEM) and the structural properties were measured by using X-ray diffraction. Iron in the form of α-Fe phase was observed in powder of about 30 μm. It was expected that fraction of Nd2 Fe14 B phase increased rapidly with decrease in powder size, on the other hand that of α-Fe phase was decreased. Nd-rich phase diffused from grain boundary to particle boundary after hot deformation due to capillary action. The coercivity of the alloy decreased with increase in powder size. After hot deformation, Nd2 Fe14 B phase tend to align to c-axis.