The reliability of a tool condition diagnostic system (TCDS) and success in industrial application depends not only on technical solution and technology applied in the system development, diagnostic methods and strategies applied, but also on the human factor which is ignored the most often. Statistics show that about 45 per cent of false alarms are a result of the operator's errors. This necessitates a deeper analyses of the observed behavior to find its reasons and take them into account in the future development works under a new generation of diagnostic systems. The paper covers considerations directed towards the explanation of the reasons of the observed behavior mentioned above and proposed solution allowing its elimination or limitation in the future diagnostic systems solutions.
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