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Structures for Heat Treatment Assembled from Cast Elements

Piekarski Bogdan, Drotlew Andrzej

Journal of Casting & Materials Engineering

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2020

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Vol. 4, no. 4

53--57

EN

Various types of technological equipment individually designed for operation in pit and elevator heat treatment furnaces are described in this article. A common characteristic of these structures is that they are composed of several or several dozen thin-walled elements of various shapes and sizes, gravity cast in sand moulds from creep-resistant alloys (austenitic Cr-Ni/Ni-Cr cast steel and cast nickel alloys). The design of the castings requires the development of a manufacturing technology that can effectively use the principle of the simultaneous solidification of all components. Properly designed equipment should have minimum weight, maximum strength, and maximum loading capacity combined with adequate durability and reliability. Two designs of the equipment for the heat treatment of steel parts were presented. Both designs, as well as their individual components, were described in detail and illustrated. The main task of the equipment is to form the charge in the furnace and transport this charge both inside and outside the furnace. The first design is the design of an equipment for the heat treatment of large ring-shaped parts. The second design is the design of an equipment, whose structure can be modified using various repeatable components. As a result of these modifications, different variants of the equipment are obtained, allowing for the heat treatment of five different types of the shafts characterized by different shapes and sizes. The study is of an application nature. It is addressed to engineering and technical staff dealing with both the design and operation of heat treatment furnaces.

2

Cast Grates Used in Heat Treatment Furnaces

Piekarski B., Drotlew A.

Archives of Foundry Engineering

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2019

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iss. 3

49--54

EN

Examples of cast grates whose construction was based on previously used "old" patterns of the technological equipment for heat treatment furnaces (TEq) are presented. Manufacturers of this type of castings have at their disposal numerous earlier designs of the applied TEq. Their adaptation for the needs of a new order, i.e. the creation of a new design or modification of the already existing one, significantly reduces both cost and time of the implementation. It also allows making new grate constructions of various shapes and sizes, reducing in this way the number of patterns stored by the manufacturer of castings. The examples of cast grates shown and discussed in this study document the variety of ways that can be used when making them from the already existing patterns or castings. The presented grates were made using master patterns, entire castings or their fragments, and modular segments.

3

Konstrukcja palety podstawowej oprzyrządowania technologicznego do obróbki cieplnej

Drotlew A., Garbiak M., Kubicki J., Piekarski B., Siluk P.

Prace Instytutu Odlewnictwa

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2013

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T. 53, z. 3

59--71

PL

W pracy przedstawiono sposób postępowania umożliwiający ilościową ocenę porównawczą elastyczności różnych rozwiązań konstrukcyjnych odlewu palety podstawowej. Paleta podstawowa jest głównym elementem wchodzącym w skład konstrukcji wszystkich typów oprzyrządowania technologicznego służącego do ułożenia i transportu wsadu w piecu podczas zabiegów obróbki cieplnej. Jest ażurową i cienkościenną konstrukcją. Określono wartość sił i naprężeń tworzących się w zaproponowanych konstrukcjach palety wskutek ich odkształcenia o zadaną wartość. Na tej podstawie wskazano najkorzystniejsze rozwiązania jej konstrukcji.

EN

The paper presents a procedure that allows a quantitative comparative assessment of the flexibility of different design solutions of guide grate cast. Guide grate is an essential component part in all types of technological equipment structures used for arranging and transporting charge in furnaces during heat treatment. It is an openwork and thin-walled construction element. Values of forces and stresses created in the proposed guide grates due to deformation are specified. On this basis, the most advantageous structure solutions are indicated.

4

Cast functional accessories for heat treatment furnaces

Piekarski B., Drotlew A.

Archives of Foundry Engineering

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2010

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Vol. 10, iss. 4

183--190

EN

The study gives examples of the cast functional accessories operating in furnaces for the heat treatment of metals and alloys. The described design solutions of castings and their respective assemblies are used for charge preparation and handling. They were put in systematic order depending on furnace design and the technological purpose of heat treatment. Basic grades of austenitic cast steel, used for castings of this type, were enumerated, and examples of general guidelines formulated for their use were stated. The functional accessories described in this study were designed and made by the Foundry Research Laboratory of West Pomeranian University of Technology.