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Study of Si morphology in AlSi21CuNiMg cast alloy using col our and deep etching

Tillová Eva, Chalupová Mária, Kuchariková Lenka, Bonek Mirosław, Uhríčik Milan, Pastierovičová Lucia

Bulletin of the Polish Academy of Sciences. Technical Sciences

2023

Vol. 71, nr 2

art. no. e144618

The effect of possible modification and refining effect of Al-Cu-P-based pre-alloy combined with Fe on the microstructure and the silicon morphology change in hypereutectic Al-Si cast alloy was studied. The samples in the as-cast state were observed by optical and scanning electron microscopy with energy-dispersive X-ray spectroscopy. The 3D morphology of both primary and eutectic silicon was observed by using colour and deep etching in detail. The results showed that the AlCu19P1.4 pre-alloy (1.07 wt.%) combined with the addition of Fe (0.02 wt.%) has a significant effect on the change of the amount, size and morphology of primary Si. This is significantly refined and changes the shape from a coarse irregular star-shaped, polyhedral, or plate-like shape to a fine polyhedral shape. The average size of the primary Si is reduced by about of 78 % from 135 μm to 28 μm and the number of primary Si particles increased from 7.4 to 237. No change in the morphology of the eutectic Si was observed; a refinement of the structure from a coarse needle/plate-like to a fine plate-like structure was seen. The depth etching method using HCl was very effective in the study of the 3D silicon morphology observed, which could be observed in detail without the presence of artefacts.

Wpływ czynników technologicznych na jakość odlewów ze stopów aluminium

Poloczek Ł., Kiełbus A.

Zarządzanie Przedsiębiorstwem

2016

Vol. 19, nr 2

14--19

To produce die-cast with high quality while maintaining the required performance affects many stages of the production process. These steps are dependent on each other and in the end of production process they decide on the competitiveness of manufactured elements. The main aspect affecting on the high quality and thus on the competitiveness of castings is finding that casting is free from defects. The great diversity of the disadvantages of the castings results from the technology of production casting, which is affected by a series of many technological operations, including: design and construction of the mold, technology of melting and casting molten metal into the mold and carrying out machining after casting.