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Influence of plunger motion profile of high pressure die casting on the casting porosity and solidification rate

Żak Katarzyna, Dańko Rafał, Żak Paweł L., Kowalczyk Wojciech

Bulletin of the Polish Academy of Sciences. Technical Sciences

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2023

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Vol. 71, nr 5

art. no. e147339

EN

The high pressure die casting (HPDC) is a technique that allows us to produce parts for various sectors of industry. It has a great application in such sectors as automotive, energy, medicine, as the HPDC allows us to produce parts very fast and very cheaply. The HPDC casting quality depends on many parameters. The parameters among others, are cast alloy alloy metallurgy, filling system design, casting technology elements geometry and orientation, as well as, machine operation settings. In the article, different plunger motion schemes of the HPDC machine were taken into account. Analyses lead to learning about plunger motion influence on the casting porosity and solidification process run. Numerical experiments were run with the use of MAGMASoft® simulation software. Experiments were performed for industrial casting of water pump for automotive. Main parameter taken into account was maximal velocity of the plunger in the second phase. The analysis covered porosity distribution, feeding time through the gate, temperature field during whole process, solidification time. Cooling curves of the casting in chosen points were also analysed. Obtained results allow us to formulate conclusions that connect plunger motion scheme, gate solidification time and the casting wall thickness on the solidification rate and porosity of the casting.

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Hybrydowa technologia HPDC&HSC

Dudek Piotr, Sobczak Jerzy J.

Prace Instytutu Odlewnictwa

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2019

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Vol. 59, no. 1

21--36

PL

W artykule przedstawiono rys historyczny oraz stan obecny technologii odlewania z wykorzystaniem ciśnienia zewnętrznego na przykładzie odlewania pod wysokim ciśnieniem (High Pressure Die Casting – HPDC) oraz prasowania w stanie ciekłym (Squeeze Casting – SC). Wykazano podobieństwa i różnice obu technologii oraz obszary wspólne, które zostały wykorzystane do budowy współczesnych, hybrydowych maszyn łączących cechy HPDC i SC. Ostatnie lata przyniosły rozwój konstrukcji maszyn ciśnieniowych, które umożliwiły hybrydyzację technologii z wysoką elastycznością procesu, polegającą na wyborze takiego sposobu przyłożenia ciśnienia zewnętrznego, w którym można pełniej wykorzystać jego wpływ jako czynnika termodynamicznego. Zaprezentowano doświadczenia w zakresie prasowania w stanie ciekłym i stało-ciekłym, uzyskane w badaniach prowadzonych w Instytucie Odlewnictwa w Krakowie.

EN

The article presents the history and current state of the technology of external pressure casting in the case of High Pressure Die Casting (HPDC) and Squeeze Casting (SC). The similarities and differences between the two technologies and the common areas that were used in the construction of modern hybrid machines combining the features of HPDC and SC were shown. Recent years have seen the development of pressure machine designs that have enabled the hybridisation of technologies with high flexibility of the process, consisting in the choice of such a method of applying external pressure in which its influence can be more effectively used as a thermodynamic factor. The following experiments were presented in the field of liquid and solid-liquid casting, obtained from research conducted at the Foundry Research Institute in Kraków.

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Wpływ czynników produkcyjnych na jakość wysokociśnieniowych odlewów wykonanych ze stopów z grupy Al-Si - analiza z wykorzystaniem diagramu Ishikawy

Poloczek Ł., Kiełbus A.

Zarządzanie Przedsiębiorstwem

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2018

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Vol. 21, nr 4

2--8

EN

Production of products required by the customer quality is one of the most important issues related to the management company. So far, quality control of the product was carried out at the end of the production process. It is increasingly giving way to projects aimed at bringing about a situation in which the number of defective products will be significantly reduced. In this situation, it becomes necessary to take action to identify the causes of major importance for the final result of the production process. For this purpose they are increasingly used quality management tool. The article presents the use of Ishikawa cause-effect diagram to identify the causes of casting defects in high pressure die casting Al-Si alloys.