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Eutectic cell and nodule count as the quality factors of cast iron

Fraś E., Górny M.

Archives of Foundry Engineering

2008

Vol. 8, iss. 3

53-58

In this work the predictions based on a theoretical analysis aimed at elucidating of eutectic cell count or nodule counts N were experimentally verified. The experimental work was focused on processing flake graphite and ductile iron under various inoculation conditions in order to achieve various physicochemical states of the experimental melts. In addition, plates of various wall thicknesses, s were cast and the resultant eutectic cell or nodule counts were established. Moreover, thermal analysis was used to find out the degree of maximum undercooling for the graphite eutectic, [...]. A relationship was found between the eutectic cell or nodule count and the maximum undercooling [...]. In addition it was also found that N can be related to the wall thickness of plate shaped castings. Finally, the present work provides a rational for the effect of technological factors such as the melt chemistry, inoculation practice, and holding temperature and time on the resultant cell count or nodule count of cast iron. In particular, good agreement was found between the predictions of the theoretical analysis and the experimental data.

Graphite nodule and cell count in cast iron

Fraś E., Górny M., Lopez H. F.

Archives of Foundry Engineering

2007

Vol. 7, iss. 3

47-52

In this work, a model is proposed for heterogeneous nucleation on substrates whose size distribution can be described by the Weibull statistics. It is found that the nuclei density, N_[nuc�] can be given in terms of the maximum undercooling, [...]. When nucleation occurs on all the possible substrates, the graphite nodule density, N_V,n or eutectic cell density N_V after solidification equals N_s. In this work, measurements of N_V,n and N_V values were carried out on experimental nodular and flake graphite iron castings processed under various inoculation conditions. The volumetric nodule N_V,n or graphite eutectic cell N_V count, were estimated from the area nodule count, N_A,n or eutectic cell count N_A on polished cast iron surface sections by stereological means. In addition, maximum undercoolings [...]