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Niestabilność reologiczna węglanowych mieszanek powlekających zawierających skrobię modyfikowaną

Stanisławska Anna, Gapiński Artur

Przegląd Papierniczy

2023

R. 79, nr 2

102--109

Celem niniejszej pracy było zbadanie wpływu dodatku skrobi modyfiko-wanej na stabilność reologiczną mieszanek powlekających zawierających węglan wapnia. Wyznaczone zostały krzywe lepkości i krzywe płynięcia z uwzględnieniem czynnika czasu zarówno dla mieszanek, jak i roztworu skrobi modyfikowanej oraz dyspersji węglanu wapnia. Zawartość skrobi modyfikowanej w mieszankach powlekających wpływa na właściwości reologiczne tych mieszanek, zwiększając ich lepkość i naprężenie ścinające. Wykazano, że mimo reostabilnego charakteru roztworu skrobi i dyspersji węglanu wapnia przygotowane mieszanki powlekające okazały się być płynami reoniestabilnymi. Ich lepkość i naprężenie ścinające zmniejszały się przy wydłużeniu czasu ścinania, co świadczy o właściwościach tiksotropowych. Im większy był dodatek skrobi, tym większa była rozpiętość ramion pętli histerezy krzywych płynięcia i lepkości. A zatem, reologiczna niestabilność mieszanek powlekających wzrastała z dodatkiem skrobi.

The rheological properties of coating color affect its flow behavior during technological process. If upon constant shearing, fluid properties do not change with time, the fluid exhibits rheological stability (rheo-stability). On the other hand, a fluid is said to exhibit rheological instability (rheo-instability) if shear time (for a given shearing conditions) affects its flow behavior. The objective of the conducted research was to examine the effect of modified starch on rheological instability of the coating colors. For this purpose, viscosity curves and flow curves were determined considering the time factor. Such experiments enabled to determine time-dependent rheology. Rheological tests were carried out for calcium carbonate-based coating colors with different starch content (1 pph, 2 pph, 5 pph and 10 pph) as well as for the raw materials used for their preparation, i.e. 10% solution of modified starch and 60% calcium carbonate dispersion. During the research, the rotary rheometer Brookfield RVDV - III+ with the Rheocalc V2.3 control software was used. The measurement principle is based on the determination of the torque for a given shear rate or rotational speed. The measuring element (e.g. spindle, coaxial cylinders), immersed in the test fluid, is set in rotation. A viscous liquid resists the measuring element by generating a torque which is a function of the apparent viscosity of the liquid. During the tests, both RV spindles and DIN coaxial cylinders were used, with the rotating inner cylinder and the stationary outer one. Programs in the B.E.A.V.I.S (Brookfield Engineering Advanced Viscometer Instruction Set) programming language were developed to control the rheometer and collect measurement results. This enabled the experiments to be performed automatically. In order to examine the influence of shear time on the flow and viscosity curves, measurements were made at time intervals of 10, 30 and 60 seconds (the measurement was carried out after 10, 30 or 60 s from the moment of changing the shear conditions, i.e. shear rate or rotational speed). The effect of time on viscosity for constant shear conditions was also investigated. Measurements were made within 4 minutes, and data were collected every 2 seconds. Time factor studies enabled to research rheo-stability and/or rheo-instability (time-dependent rheology). For all tested properties, at least 7 measurements were carried out, and the coefficients of variation did not exceed 4.75%. The starch solution exhibited rheo-stable shear-thinning behavior, whereas calcium carbonate dispersion was a rheo-stable shear thickening fluid. This means that the rheological properties of these liquids depended on shear field but did not depend on shear time (for a given shearing conditions). The content of modified starch in coating colors affects the rheological properties of these liquids, increasing their viscosity and shear stress. It was found that despite the rheo-stable character of both the starch solution and the calcium carbonate dispersion, the prepared coating colors were rheologically unstable as they exhibited time-dependent flow behavior. The viscosity of the coating colors decreased not only with the increase in rotational speed, but also with the increase in shear time. The decrease in their viscosity and shear stress with increasing shear time proves that the tested coating colors exhibited rheo-unstable thixotropic flow behaviors. Additionally, the higher the addition of starch was, the wider was the span of the hysteresis loop arms for both the flow and viscosity curves. Thus, the rheological instability increased with increasing starch content.