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Adhesion of titanium coatings applied by cold spraying on selected metal substrates

Makrenek M.

Archives of Materials Science and Engineering

2023

Vol. 123, nr 2

49--54

Purpose: Measurement of the adhesion of a Ti coating applied by cold spraying on metal substrates with different elastic modulus. An attempt to analytically describe the experimental results, considering cold gas spray parameters such as working gas, pressure p and temperature T. Design/methodology/approach: Ti coating was sprayed on flat bars made of metal: copper, magnesium, brass, titanium, Al 7075, Al 2024 and steel with dimensions of 4x50x400 mm. All coatings were applied under the same spray conditions (p = 3.8 MPa, T = 800ºC, spray distance l = 50 mm, and spray spead V = 400 mm/s). The state of plastic deformation of coatings and substrates was examined using optical methods, and the adhesion strength was measured with the POSITEST tester. Findings: The experimental results are presented graphically. The adhesion force as a function of the relative modulus of elasticity showed a maximum. At this time, the mutual penetration depth of the coating and the substrate showed a minimum. The extremes of the relationships mentioned above occurred for points where the relative modulus of elasticity took the value one. The curve described by formula (1) was fitted to the distribution of adhesion points as a function of the relative elastic modulus. The function parameter described by formula (1) is related to the spray parameters (p, T). Research limitations/implications: To achieve a better accuracy of the analytical description of the adhesion of coatings deposited with cold gas, tests should be carried out on a larger number of substrates. The validity of the presented interpretation should be checked by applying coatings from other materials. Practical implications: In coating technologies, adhesion is a key concept. A coating with high adhesion strength is used primarily in regeneration and anti-corrosion protection processes. The analytical relationship between adhesion, relative modulus of elasticity and cold gas spray parameters will significantly speed up the selection of optimal spray parameters. Cold spray technology is a cost-intensive technology, so the economic element is not without significance. Originality/value: The article presents a method for limiting the number of variables on which the quality of the applied coatings depends. The relationship between the adhesion force, the relative elastic modulus and the selected spray parameters are indicated.