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Study on fuel injector with Hydraulic Amplifier (HADI) on the example of Mercedes-Benz Actros vehicle with OM 471.9 engine

Mórawski Ł, Trawiński G.

Journal of KONES

2018

Vol. 25, No. 1

307--316

One of the recent trends in heavy-duty engines has been the introduction of common rail injector with hydraulic amplifier (HADI − Hydraulically Amplified Diesel Injector) capable of considerable fuel pressure injection increase in reference to fuel pressure prevailing in rail of common rail fuel system. An example of a solution of this type of injectors is the two-valve CRIN4 injectors manufactured by Bosch. They allow the control of the fuel flow rate during injection process and therefore have an impact on the combustion process. In this article, advantages related to their use are described, which allow the engines with such injectors to meet the limits of the admissible content of toxic compounds in the exhaust gases defined in the EURO VI standard. An experimental study of the operation of the Bosch IV generation common rail system was performed on the Mercedes-Benz Actros. During measurement engine load, engine speed, waveforms (electric currents) controlling operation of the selected injectors, fuel pressure in the rail and the control current of high pressure pump control valve (metering unit) were registered. Interpretations of recorded waveforms were made, indicating the areas of application of the various modes operation. The use of CRIN4 injectors for the rapid reduction of fuel pressure in rail was observed, which supports the metering unit (ZME) for pressure control.