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A method and new parameters for assessing the active surface topography of diamond abrasive films

Kacalak W., Tandecka K., Mathia T. G.

Journal of Machine Engineering

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2016

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Vol. 16, No. 4

95--108

EN

This paper describes the methodology and results of research on the tribological characteristics of the surfaces of diamond abrasive films using a stereometric analysis. Abrasive films are used in various finishing processes of surfaces with very high smoothness and accuracy. A morphological analysis of surface vertexes in the plane that is parallel to the film surface and the perpendicular direction allowed an assessment of the distances between particles by means of a decomposition of the surface into Voronoi cells. When studying the formation of the aggregates of diamond particles and the spaces between them, one may infer about the machining potential of the abrasive film and determine the recommended kinematic conditions of the film that ensures the maximum use of this potential. Owing to the investigations related to the morphology of diamond abrasive films, one can observe relevant characteristic abrasive aggregates that vary in term of size and shape depending on particle sizes. Units with elongated shapes have a superior machining ability in relation to spherical-shaped units. One of significant parameters proposed that describe the technological potential of abrasive films is the edge length to width ratio of diamond units. Different operating modes are discussed. A statistical analysis of the dynamics observed of abrasive interfaces allowed a pertinent description of the abrasive process taking into consideration nominal and apparent as well as abrasively efficient morphologies.

2

Pomiary topografii czynnej powierzchni foliowych taśm mikrościernych z wykorzystaniem konfokalnej laserowej mikroskopii skaningowej

Kapłonek W., Tomkowski R., Zelenak M.

Pomiary Automatyka Kontrola

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2012

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R. 58, nr 1

37-39

PL

W pracy przedstawiono zagadnienia związane z pomiarami topografii powie- rzchni narzędzi ściernych stosowanych w procesach mikro- i nanoobróbki. Ocenie poddano zestaw elastycznych foliowych taśm mikrościernych z ziarnem diamentowym o nominalnym wymiarze od 0,5 Μm do 30 Μm. W bada- niach wykorzystano zaawansowany laserowy mikroskop pomiarowy LEXT OLS4000 firmy Olympus. Analiza uzyskanych danych pomiarowych prowadzona była w dostarczonym przez producenta dedykowanym oprogramowaniu LEXT 5.0. Uzyskane rezultaty badań potwierdziły dużą użyteczność i szerokie możliwości pomiarowe wykorzystywanego mikroskopu w badaniach topografii powierzchni tego typu narzędzi ściernych.

EN

In modern industry it is often required to improve the cleanliness and finish quality of surfaces of precise manufacturing parts. For this purpose, producers apply microfinishing [1], which permits to obtain the better quality than that obtained by different conventional finishing processes. This influences significantly the maintenance of proper operating parameters by manufactured parts. Microfinishing process is realized by means of various types of abrasive tools such as microfinishing films [2]. Manufacturers often make available incomplete or incorrect technical data concerning the stereometric characteristics of produced abrasive tools. This situation complicates the proper selection of the optimal machining parameters. In this case it is necessary to conduct investigations of the surface topography of the microfinishing film with use of precise measuring methods. This paper proves that such investigations can be carried out with use of advanced microscopy methods such as nonlocal laser scanning microscopy (CLSM) [4]. During experimental investigations a set of IDLF (ImperialŽ Diamond Lapping Film) films produced by 3M was assessed. IDLF combine diamond grains (nominal diameter from 0.5 Μm to 30 Μm), a resin bonding system and a uniform polyester film. The measurement of films were taken by a 3D measuring laser microscope LEXT OLS4000 produced by Olympus (Fig. 1.). Analysis of the obtained data was carried out in the dedicated LEXT 5.0. software provided by a system producer. The obtained results of investigations (Fig. 2.) confirmed the high usefulness and wide range of measurement of the used microscope in assessment of the surface topography of these types of abrasive tools.

3

Effect of superfinishing methods kinematic features on the machined surface

Kacalak W., Tandecka K.

Journal of Machine Engineering

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2012

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Vol. 12, No. 4

35--48

EN

The carried out research of the processes for the treatment of superfinishing with the application of microfinishing films of IMFF type with heaping the grain from the alundum with the nominal size of 15 micrometers for the different cinematic system proved that the topography of surface after smoothening depends on the cinematic features of process. It is demonstrated that the machining with oscillation can be substituted and the similar effects can be obtained as a result of the deviation from the parallelism of the directions of object feed and foil feed. This means the possibility to apply the super finisher attachments with a simpler building.

4

Basics of the superfinishing results prognostication by the diamond lapping films

Kacalak W., Tandecka K.

Journal of Machine Engineering

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2012

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Vol. 12, No. 4

49--62

EN

Superfinishing with the use of diamond lapping films differs to a significant extent from other machining methods. This is finishing surface machining, one which is realized by a slow rewinding of a microfinishing film, putting it in an oscillating motion and pressing the tool to the surface being machined. The surface being machined moves with a speed which is substantially greater than that of the tool feed. A characteristic feature of the process is a one-time use of the tool, the result being a need of an optimal selection of the machining parameters. Investigations of the topography of the microfinishing film surface were conducted with the use of new parameters that describe the arrangement and the shape of the vertices of active grains. The following were used for the purpose of assessment: coefficients that had been developed that describe the features of the shape of the tool surface, such as the standardized coefficient of the flatness of vertices wNki, the standardized number of vertices in relation to an area unit LNwi and the dissipation coefficient of the height of the location of vertices wNrwi. For the purpose of the assessment of the smoothening ability of diamond lapping films the smoothening potential coefficient wp was developed, which is defined as the geometric mean of the abovementioned indices.