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The usage of computerised numerical control (CNC) machines requires accuracy verification to ensure the high accuracy of the processed products. This paper introduces an accuracy verification method of an open-loop CNC milling machine using a fringe counting of He–Ne laser interferometry to evaluate the best possible accuracy and functionality. The linear motion accuracy of open-loop CNC milling was evaluated based on the number of pulses from the controller against the actual displacement measured by the He–Ne fringe-counting method. Interval distances between two pulses are also precisely measured using the He–Ne interferometry. The linear motion error and controller error can be simultaneously evaluated in sub-micro accuracy. The linear positioning error due to the micro-stepping driver accuracy of the mini-CNC milling machine was measured with the expanded uncertainty of measurement and was estimated at 240 nm. The experimental results show that linear motion error of the open-loop CNC milling can reach up to 50 μm for 200 mm translation length.
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