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Influence of valve-seat angles to operation values and emissions of medium-speed diesel engines

Marquardt Leander, Kate Heiner Joachim, Reinke Andreas, Kockskämper Niklas

Acta Mechanica et Automatica

2023

Vol. 17, no. 2

173--179

For the development of gas exchange for large diesel engines, a compromise has to be found between efficient valve-flow and the time between overhauls. On the one hand, large effective flow areas, especially during valve-overlap, are demanded. On the other hand, there are limitations of cylinder bore regarding the maximum diameter of inlet and outlet valves and the minimum distance (dead space) between valves and piston, as well as wear-related smaller seat angles. For large medium-speed diesel engines, a valve-seat angle of  = 𝟑𝟎° for inlet and outlet valves is a standard application. For engine-operation with clean fuels, a valve-seat lubrication (gasoil) or smaller seat angles (natural gas) need to be applied. With this presentation, the basic influence of different valve-seat angles on the operation values and emissions will be considered for the example of the single-cylinder research engine FM16/24. Using a self-developed testbed, experimental investigations into effective flow areas as a function of valve-lift at inlet and outlet valves have to be executed. With this input, different cycle calculations including T/C have to be carried out to determine deviances in specific fuel-oil consumption, exhaust-gas temperatures, NOx emissions and air/fuel ratio. The results will be discussed critically.

Simulation of the oil supply through the connecting rod to the piston cooling channels in medium speed engines

Jaskiernik Maciej, Buczek Konrad, Walkowiak Jędrzej

Combustion Engines

2020

R. 59, nr 1

25--30

The importance of the oil flow simulation in connecting rod oil channels during the engine development process is recently increasing. This can be observed either in medium speed engines, where, as one of the traditional solutions, the oil for piston cooling is supplied through the connecting rod, or in automotive engine VCR (variable compression ratio) connecting rods, where engine oil is used to change the compression ratio of the engine. In both cases, precise numerical results are necessary to shorten the prototyping period and to reduce the overall development cost. The multi-physics character of the simulation problem basically consists of the interaction between the dynamics of the crank train components and the oil flow. For the oil supply to the piston cooling channels through the connecting rod in medium speed engines, being the objective of this paper, a major influencing factor is the oil pressure behavior in the piston cooling gallery providing periodical interaction with its supply. At the same time, the connecting rod elastic deformation during engine operation can be regarded as negligible and the planar motion of the connecting rod can be reproduced by combination of translational and rotational acceleration fields in the CFD solver. The paper includes the description of the applied simulation approach, the results and a comparison with the state-of-the art calculation without consideration of the above-mentioned influencing factors.