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New generation of the satellite hydraulic pumps

Osiecki Leszek

Journal of Mechanical and Energy Engineering

2019

Vol. 3, No 4

309--314

Hydraulic satellite machines are known and produced in many versions, recognizable by the number of humps on their inner rotor and external gear, and therefore by the number of cooperating gears (satellites). All known shapes were however designed on the base of preliminary assumption that rotor’s and external gear’s pitch lines are formed by merging arcs, tangent to each other in the. This assumption makes calculations easier, but the curvature radius of the pitch lines changes instantly in their merging points. Tests made in the Department of Hydraulics and Pneumatics of the Gdańsk University of Technology proved that satellite motors may work also as a pump. All known shapes were however designed for motor work - mainly for low-speed, high-torque motors. Sudden changes of the pitch line’s curvature strongly affect velocity and acceleration of pump’s moving parts and forces between them. Because of that, in the pump mode fast wear of teeth in the points of small curvature radius is visible. The obvious effect is reduced durability and high noise emission. To eliminate all those problems the new mechanism, designed for the pump is necessary. The author worked out the new method of calculating satellite mechanism’s shape. Instead of merged arcs this method allows to form pitch line as a smooth shape with constantly variable curvature (no rapid changes in any point). Such a mechanism with two-humped rotor, four-humped external gear and six satellites was designed with the use of the new method. Curvature radii of all cooperating elements are relatively high. The proposed shape reduces rapid changes of velocity and forces between pump’s elements. It should result in more durable hydraulic satellite pump.

Rozwój konstrukcji pomp satelitowych

Osiecki L.

Napędy i Sterowanie

2018

R. 20, nr 12

84--88

Artykuł prezentuje budowę i działanie hydraulicznej pompy satelitowej. Zbudowane i przebadane prototypy nowej pompy wykazały się wysokimi parametrami pracy i zdolnością tłoczenia różnych cieczy: oleju, wody i emulsji HFAE. Mechanizm pompy tworzą dwie nieokrągłe uzębione bieżnie: zewnętrzna obwodnica i wewnętrzna planeta oraz umieszczone pomiędzy nimi koła zębate (satelity). Obecny kształt planety i obwodnicy powoduje szybkie zużycie zębów, obniżając trwałość pompy. Aby uzyskać w pełni funkcjonalny produkt, konieczne są zmiany kształtu mechanizmu pompy. Artykuł prezentuje metodę wyznaczania nowego kształtu i wyniki wstępnej analizy.

The article describes the design and operation of the satellite hydraulic pump. Two versions of the new pump were built and tested, showing good performance and ability to work with different fluids: oil, water and HFAE emulsion. The pump’s mechanism consists of a non-circular gear with external teeth (planete), non-circular gear with internal teeth (curvature), and circular gears (satellites) between them. Present shape of the planete and curvature causes fast wear of teeth and reduces pump’s durability. To make the pump fully operational changes of the mechanism shape are necessary. Methods of determination of the corrected shape and preliminary results of the analysis are shown.