A way of selecting the ceramic coating thickness concerning the axially symmetrical thermal stresses in a casting machine plunger with a horizontal shot sleeve was discussed. Application of a technological ceramic outer layer in the plunger enhances its tribological properties. The condition that stresses in tension in the outer ceramic layer are lower than the tensile strength was proposed as a selection criterion.
Distributions of mechanical and thermal stresses in a plunger of the high pressure die casting machine with a horizontal shot sleeve have been considered for a flat thermal stationary problem. An axial pressure of the plunger pressing in the technological process has been accounted for as well. Principal and equivalent stresses have been determined within two different hypotheses on the strength of materials, including one theory covering various allowable stresses in tension and compression. Four plunger material variants have been analysed.
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