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EN
The paper presents the results research related to the possibility of fuel injection pump diagnosis on the basis of indicator diagram. The study was conducted on a laboratory four-stroke marine engine, type Sulzer 3Al 25/30, with nominal power Nen = 408 kW at nominal rotational speed n = 750 rpm. The study was carried out according to active experiment plan, during which the engine failure of the injection system was simulated. Simulation of fuel pump leakage was completed by the opening of the adjusting screw on the pump discharge. Measurements were made at a constant engine speed of 750 rev/min for five loads: 50, 100, 150, 200, 250 kW. Measurements of pressure of combustion were performed by means of tensometric sensors of Spice Company. Based on measured pressure curves heat release characteristics were determined. The algorithm allows the determination of net heat release rate q and the net generated heat Q characteristics. Based on the obtained results it can be concluded that significant improvement in the diagnostic use of indicator diagrams can be obtained by using heat release characteristics. These characteristics are correlated with the process of fuel injection and the injection pump operation. As demonstrated in the work of analyzing the heat release rate q, it is possible to infer diagnosis on the technical condition of the fuel injection system.
EN
The paper presents the results of research of the influence of clogged injector nozzles in fuel injection system on the shape of heat release characteristics. The study was conducted on a laboratory four-stroke marine engine, type Sulzer 3Al 25/30, with nominal power Ne = 408 kW at nominal rotational speed n = 750 rpm. The study was carried out according to active experiment plan, during which the engine failure of the injection system was simulated. Simulation of loss of patency of injector nozzles (clogged) was to completely clog two holes of nine injection injector nozzle holes with a diameter of 0,325 mm. Measurements were made at a constant engine speed of 750 rev/min for five loads: 50, 100, 150, 200, 250 kW. Measurements of pressure of combustion were performed by means of tensometric sensors of Spice Company. Based on measured pressure curves heat release characteristics were determined. The algorithm allows the determination of net heat release rate q and the net generated heat Q characteristics. Based on the obtained results it can be concluded that significant improvement in the diagnostic use of indicator diagrams can be obtained by using heat release characteristics. These characteristics are correlated with the process of fuel injection and the injection pump operation. As demonstrated in the work of analysing the heat release rate q, it is possible to infer diagnosis on the technical condition of the fuel injection system.
EN
A major problem for the diagnostic use of the indicator diagram is the pressure sensor location. Indicator channel and valve may bring in significant distortions in the resulting pressure. The paper presents results of research conducted on the medium speed laboratory engine Al 25/30. Indication was made by the sensor placed directly in the cylinder (instead of starting air valve), before the indicator valve (with special Kistler adapter) and on the indicator valve. During the research the course of heat release rate q and the heat released Q were determined. Distortion of heat release characteristics for the sensor placed in the indicator valve is important, but it is estimated that diagnostic information is not lost. Influence of the pressure sensor location can be significantly reduced by proper adjustment of the TDC position.
PL
Jednym z głównych problemów diagnostycznego wykorzystania wykresów indykatorowych jest miejsce umieszczenia czujnika ciśnienia. Kanały oraz zawory indykatorowe są źródłem istotnych zakłóceń pomiarowych. W artykule przedstawiono wyniki badań dotyczących miejsca zamocowania czujnika ciśnienia spalania na silniku laboratoryjnym Sulzer Al25/30. Czujniki ciśnienia zostały umieszczony bezpośrednio w cylindrze (w miejsce zaworu startowego), przed zaworem indykatorowym oraz na zaworze indykatorowym. Oprócz podstawowych parametrów indykowanych na podstawie wykresów indykatorowych wyznaczono przebieg charakterystyk prędkości wydzielania ciepła oraz ciepła wydzielonego. Na podstawie uzyskanych wyników badań stwierdzono, że kanały gazowe silników średnioobrotowych wnoszą znaczące opóźnienia sygnałów ciśnienia i deformacje wykresów indykatorowych, jednak możliwe jest w dalszym ciągu ich diagnostyczne wykorzystanie. Wpływ lokalizacji czujnika ciśnienia może być istotnie zmniejszony poprzez prawidłową korektę położenia GMP.
EN
The paper presents the results of research of the influence of chosen marine diesel engine fuel injection system faults on the shape of heat release characteristics. The study was conducted on a laboratory engine Sulzer Al25/30. The study was carried out according to active experiment plan, during which the selected engine failure of the injection system were simulated. Measurements of pressure of combustion were performed by means of tensometric sensors of Spice Company. Based on measured pressure curves heat release characteristics were determined. The algorithm allows the determination of heat release rate q and the generated heat Q characteristics. Based on the obtained results it can be concluded that significant improvement in the diagnostic use of indicator diagrams can be obtained by using heat release characteristics. These characteristics are correlated with the process of fuel injection and the injection pump operation. As demonstrated in the work of analyzing the heat release rate q, it is possible to infer diagnosis on the technical condition of the fuel injection system.
PL
W artykule przedstawiono wyniki badań wpływu wybranych uszkodzeń układu wtryskowego silnika okrętowego na przebieg charakterystyk wydzielania ciepła. Badania przeprowadzono na laboratoryjnym silniku Sulzer typu Al25/30. Doświadczenie zrealizowano zgodnie z planem eksperymentu czynnego, podczas którego symulowano wybrane uszkodzenia układu wtryskowego. Indykowanie silnika wykonano za pomocą tensometrycznych czujników spalania firmy Spice. Wykorzystując uzyskane wykresy indykatorowe wyznaczono charakterystyki wydzielania ciepła. Zastosowania algorytmy umożliwia obliczenia szybkości wydzielania ciepła q oraz ciepła wydzielonego Q. W oparciu o uzyskane wyniki badań można stwierdzić, zastosowanie charakterystyk wydzielania ciepła, może w sposób istotny wpłynąć na podatność diagnostyczną wykresów indykatorowych. Potwierdzono istotną korelację pomiędzy działaniem układu wtryskowego a przebiegiem tych charakterystyk. W oparciu o uzyskane przebiegi szybkości wydzielania ciepła, możliwe diagnozowania badanych uszkodzeń układu wtryskowego.
EN
The paper presents the conception of knowledge management system for a diagnostic expert system. Development of knowledge management system is necessary during the construction of the expert system. The most important reason is that knowledge in this system is not a static whole, but is subject to dynamic growth, is modified and updated. Advantages afforded by the creation of diagnostic systems based on knowledge, such as expert systems, compared to traditional diagnostic systems based on closed algorithms were characterized. The conception of knowledge management system established in the diagnostic work associated with the development of expert system for marine diesel engine diagnosis. The main elements of the developed management system are: dictionary editor, rule editor, knowledge assessment module and import and export module. Knowledge management system is also equipped with an electronic form that is used to obtain knowledge from experts, specialists in diesel engines operation. The article presents the tasks and the performance of individual components of the system. The knowledge management system enables integration within a single frame of both information collected from experts and automatically collected one. A doubtless advantage of expert system is the opportunity of updating and developing the content recorded in the database. Due to this feature, the effectiveness of the system may grow during engine operation and facilitate gaining new experience.
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