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Coke and coal as reductants in manganese ore smelting: An experiment

Suharno B., Nurjaman F., Rifki A., Elvin R.K., Putra A A., Ferdian D.

Mineralogia

2018

Vol. 49, iss. 1/4

35--45

The effect of coke and bituminous coal on the reduction of medium-grade manganese ore in ferromanganese production was investigated. Charges of 30 kg medium grade manganese ore, 12 kg limestone and varied amounts of coke and coal were smelted in a Submerged Electric Arc Furnace (SAF) at temperatures of 1300°C to 1500°C. The composition of the ferromanganese and the slag were determined by X-Ray Fluorescence. It was found that using coke as a single reductant resulted in a 96% yield of ferromanganese which was higher than by using coal either as a single reductant or in a mixture of coal and coke. It was also found that using coke as a single reductant resulted in the lowest specific energy consumption. Using coal as reductant produced ferromanganese containing high sulfur and phosphorus.

Characterization and beneficiation of iranian low-grade manganese ore

Mehdilo A., Irannajad M., Hojjati-Rad M. R.

Physicochemical Problems of Mineral Processing

2013

Vol. 49, iss. 2

725--741

The mineralogical studies indicated that the Charagah ore deposit contains approximately 17% pyrolusite, 78% calcite and 3–4% quartz. Pyrolusite as a main valuable mineral is found in the forms of coarse and fine pyrolusites. The coarse grains pyrolusite with simple texture is liberated at 180 micrometers. Another kind of pyrolusite with particle size finer than 10 m is disseminated inside gangue phases. This kind of pyrolusite has important effect in beneficiation processes and can affect the manganese grade of the concentrate and its recovery negatively. By jigging machine a pre-concentrate with 20% MnO and a final tailing with about 13% manganese loss are obtained. Using tabling technique or wet high intensity magnetic separation (WHIMS) and also their combination with jigging machine, production of a final pyrolusite concentrate with suitable grade but average recovery is possible. By jigging-tabling a concentrate with – 500+45 m size fraction, 44.3% MnO and 61.3% recovery is obtained while jigging-WHIMS produces a concentrate containing 52.6% MnO with a recovery up to 56.6% and d80 = 180 m.

Cobalt-rich lithiophorite from the Precambrian Eastern Ghats manganese ore deposit of Nishikhal, south Orissa, India

Rao D. S., Nayak B. K., Acharya B. C.

Mineralogia

2010

Vol. 41, iss. 1/2

11--21

Fine-grained aggregates of lithiophorite are associated with cryptomelane, romanèchite, birnessite and graphite in the Precambrian Eastern Ghats manganese ore deposit of Nishikhal, south Orissa, India. High-cobalt lithiophorite is reported for the first time from the manganese ores. The mode of occurrence and the chemical composition of the lithiophorite are discussed. Along with manganese and aluminium, the lithiophorite contains appreciable quantities of CoO (1.59-8.56%) together with trace amounts of Cu, Ni, Zn, Ti, Ca, Mg, Na, K and P. The Nishikhal lithiophorite is a transition metal-rich lithiophorite.