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Investigations of Electro-Discharge Mechanical Machining of Manganese Cast Steels

Młynarczyk P. S., Spadło S.

Archives of Foundry Engineering

2020

Vol. 20, iss. 2

95--100

This paper presents a study of the hybrid electro-discharge mechanical machining BEDMM (Brush Electro-Discharge Mechanical Machining) with the application of a rotary disk brush as a working electrode. The discussed method enables not only an effective machining with a material removal rate of up to 300 mm3/min but also finishing (with the obtained roughness of Ra < 0.5 μm) of the surfaces of complex-shaped alloys with poor machinability. The analysis of the factors involved in the machining process indicates that its efficiency is determined by electrodischarge. The use of flexible working electrodes makes it possible to apply simple technological instrumentation and results in the simplicity of the process automation. The aim of the study was to obtain quantitative relationships between the parameters of brush electro discharge mechanical machining (BEDMM) and its effects. The presented experimental research results define the effect of the process input parameters on the performance and roughness of machined surfaces obtained for manganese cast steel.

Wpływ dodatku regeneratu na właściwości mas z żywicą furanową stosowanych na formy do odlewów ze staliwa manganowego

Holtzer M., Bobrowski A., Drożyński D., Isendorf B., Mazur M.

Archives of Foundry Engineering

2012

Vol. 12, iss. 1s

57--62

W artykule omówiono wpływ dodatku regeneratu uzyskiwanego w procesie regeneracji mechanicznej do masy z żywicą furfurylową na osnowie piasku kwarcowego. Określono wpływ udziału regeneratu na takie parametry masy jak: wytrzymałość na rozciąganie, ścieralność, przepuszczalność i żywotność masy. Badania prowadzono przy udziale regeneratu w osnowie w ilości od 20 do 100%. Uzyskane wyniki wykazały, że optymalne właściwości, uzyskuje masa o składzie 60% regeneratu, 1 cz. mas. żywicy i 0,5 cz. mas. utwardzacza.

The influence of an addition of the reclaim, obtained in the mechanical reclamation process, to the moulding sand prepared on the basis of the high-silica sand with furfuryl resin, was discussed in the paper. The influence of the reclaim fraction on such moulding sand parameters as: tensile strength, wear resistance, permeability and bench life, was determined. Tests were performed at the reclaim fraction in the matrix being from 20 to 100%. The obtained results indicated that the optimal properties were exhibited by the moulding sand containing 60% of the reclaim, 40% new sand and 1 part by weigh of a resin and 0.5 part by weight of a hardener.