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Magnet loss analysis for a high-speed PM machine with segmented PM and modified tooth-tips shape

Mlot A., Łukaniszyn M., Korkosz M.

Archives of Electrical Engineering

2016

Vol. 65, nr 4

671--683

This paper presents the loss-oriented performance analysis of a radial highspeed permanent magnet (PM) machine with concentrated windings for automotive application. The PM synchronous machine was designed for an operating frequency up to 800 Hz. The main aim of this paper is to analyse the selected methods for magnet eddycurrent loss reduction. The first approach to rotor modification regards magnet segmentation in circumferential and axial directions. The second approach is based on changes in tooth-tips shape of the stator. The best variants of tooth-tip shapes are determined for further investigation, and adopted with a rotor having magnet segmentation. It is found that the machine with a segmented magnet leads to magnet loss reduction by 81%. Further loss reduction by 45% can be realized with the proposed tooth-tip shape. Additionally, owing to the stator and rotor modifications, the main machine parameters are investigated, such as back-EMF, electromagnetic torque, torque ripple and cogging torque. The 2-D and 3-D finite element analysis (FEA) is used for electromagnetic analysis. An experimental approach based on a partially wound stator is employed to verify the 3-D FEA.

Magnet eddy-current loss reduciton in a high-speed permanent magnet machine with concentrated windings

Młot A., Łukaniszyn M., Korkosz M.

Maszyny Elektryczne : zeszyty problemowe

2015

Nr 3 (107)

31--37

A radial high-speed permanent magnet (PM) machine with concentrated windings (operating frequency up to 800Hz) is selected for automotive application based on hybrid variants. This paper presents selected methods for magnet eddy-current loss reduction by rotor and stator modifications. The first approach to rotor modification regards magnet segmentation in circumferential and axial directions. The second approach is based on changes in tooth-tips shape. The best variants of tooth-tip shapes are determined for further investigation, and adapted with rotor having magnet segmentation. The machine with segmented magnet leads to magnet loss reduction by 81%. Further loss reduction by 45% can be realized with the proposed tooth-tip shape. Furthermore, the most important machine parameters are investigated. The 2-D and 3-D finie element analysis (FEA) is used for electromagnetic analysis. An experimental approach based on a partially wound stator is employed to verify the 3-D FEA.

Celem pracy jest zaprezentowanie wybranych technik redukcji prądȯw wirowych w magnesach w wysokoobrotowym (częstotliwość zasilania do 800Hz) silniku synchronicznym z magnesami trwałymi, przeznaczonym do aplikacji w ciężkich pojazdach z napędem elektrycznym. W pierwszym podejściu zastosowano segmentacje magnesów w kierunku osiowym i radialnym (redukcja prądów wirowych indukowanych w magnesach do 80%). W drugiej metodzie zbadano kształt profilu nabiegunników stojana (obniżenie strat mocy w magnesach do 45%). Finalnym celem pracy będzie wybranie najlepszych wariantów nabiegunnika stojana i zaadoptowanie ich do silnika z segmentacją magnesów, co powinno znacznie poprawić sprawność silnika. Dla tych rozwiązań zbadano najważniejsze parametry silnika. Obliczenia numeryczne przeprowadzono na modelach polowych 2-D i 3-D bazujących na metodzie elementów skończonych.