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EN
The article presents the models of technological systems and the parameters of the control object allowing one to seek rational control algorithms, choose the structure of the control system and synthesize the correction devices. The generalized and detailed structural schemes of controlling the elastic-deformable state during working on low-rigidity shafts while applying the tensile force as well as with additional feedback and transfer functions of technological systems, considering the assumptions made and the results of theoretical and experimental testing. The structure of the control object and the dependencies describing the system and considering the specificity of forming the section of the machined surface of the elastic-deformable low-rigidity shafts at longitudinal feeds. As a result of the research a method of increasing the accuracy of controlling the parameters of dynamic systems at the change of the longitudinal feed and regulating the parameters of the elastic-deformable state of low-rigidity elements by introducing correction devices in form of negative feedback in accordance with the cutting force. Moreover, the possibility of creating adaptive units which are not very sensitive to the change of parameters in turning and grinding.
EN
The paper presents a method combining the processes of straightening and thermal treatment. Technological processes with axial strain were considered, for the case of heated material and without its heating. The essence of the process in the case of heated material consisted in the fact that if under tension all longitudinal forces in the first approximation are uniform - the same strains are generated. The presented technological approach, aimed at reducing the curvature of axial-symmetrical parts, is acceptable as the process of rough, preliminary machining, in the case of shafts with the ratio L/D≤100 (L – shaft length, d – shaft diameter) and without a tendency of strengthening. To improve the accuracy and stability of geometric form of low-rigidity parts, a method was developed that combines the processes of straightening and heat treatment. The method consists in that axial strain – tension, is applied to the shaft during heating, and during cooling the product is fixed in a fixture, the cooling rate of the shaft being several-fold greater than that of the fixture. A device is presented for the realisation of the method of controlling the process of plastic deformation of low-rigidity shafts. In the case of the presented device and the adopted calculation scheme, a method was developed that permits the determination of the length of shaft section and of the time of its cooling.
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