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New Ecological Cast Bronzes for Fittings Manufactured from Recycled Waste

Malec Witold, Cwolek Beata, Brudny Anna, Juszczyk Barbara, Kulasa Joanna, Hury Anna, Marek W., Stolorz K., Wróbel D., Filipowicz A.

Archives of Foundry Engineering

2023

Vol. 23, iss. 1

37--42

The article presents tests on a new lead-free bronze CuSn4Zn2PS, intended for fittings for contact with drinking water, in which the addition of lead was replaced with sulphur. The subject of the experimental work was the production of semi-finished products from this alloy based on the charge coming entirely from waste generated after machining. A specialized pilot line was used for the tests, and after cleaning, the waste was melted and then were continuously cast in the form of rods and hollow rods. The cleaning efficiency was assessed, and the manufactured semi-finished products were subjected to tests, including the assessment of the chemical and mechanical homogeneity and the structure of the test batch of the semi-finished casting products in terms of the possibility of manufacturing products meeting the requirements of technical specifications. The obtained results, both in terms of a stable chemical composition, homogeneous and reproducible mechanical properties, fully compliant with the specifications for fittings bronzes (CC499K), as well as the lack of faults of the obtained semi-finished products, despite a very large share of waste material, indicate the possibility of using the tested recycling method for the production of semi-products of sulphur bronze, which is an alloy that is relatively difficult to manufacture.

Badanie procesu kucia trójników z bezołowiowego stopu miedzi

Kroczak P.

Obróbka Plastyczna Metali

2012

T. 23, nr 4

255-263

Artykuł przedstawia symulacje numeryczne procesu kucia bezwypływkowego wybranych odkuwek złączek do instalacji wodnej, które wykonane były z bezołowiowego stopu miedzi. Do symulacji numerycznych wykorzystano komercyjny program do obliczeń metodą elementów skończonych QForm3D. Symulacje numeryczne wykonano dla odkuwek złączek typu trójnik. Wyznaczono najkorzystniejsze objętości wsadu ze względu na wypełnienie wykroju narzędzi oraz wielkości sił kształtujących występujących na stemplach.

The article presents numerical simulations of the flashless forging process of selected forged water installation fittings that were made from lead-free copper alloy. The QForm3D commercial program for finite element method calculations was used for numerical simulations. Numerical simulations were realized for forged tee fittings. The most beneficial workpiece volumes, in terms of filling out of the die, and the values of forming forces on punches were determined.