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The influence of AlSi10Mg recycled powder on corrosion-resistance behaviour of additively manufactured components: mechanical aspects and acoustic emission investigation

Barile Claudia, Casavola Caterina, Kannan Vimalathithan Paramsamy, Renna Gilda

Archives of Civil and Mechanical Engineering

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2022

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Vol. 22, no. 1

art. no. e52, 2022

EN

The effects of using recycled AlSi10Mg aluminium alloy powders on the mechanical properties and the corrosion-resistance behaviour of the components manufactured via selective laser melting (SLM) were analysed. The microstructural results show that the utilisation of recycled powder causes coarsening of interdendritic Si-network, especially along the melt pool boundaries of the SLM specimens. The corrosion resistance of the samples was evaluated by means of neutral salt spray (NSS) tests for 1000 h and mass loss measurements. The corrosion behaviour, in terms of surface roughness, density and porosity, however, remains almost the same between the samples produced by virgin and recycled powder. In addition to this, a passive NDE tool has been used to investigate and study the impact of powders on the corrosion performance of the alloy: Acoustic Emission (AE) technique. SEM observations allowed to highlight the morphological differences in the surface of the test specimens induced by the exposure condition. Thus, it was possible to correlate the AE results to corrosion mechanisms activated on the surfaces of the test specimen. A good correlation between the corrosion-resistance behaviour and the AE test results were obtained. Finally, the mechanical properties before and at the end of the accelerated corrosion were evaluated according to the yield strength, tensile strength, and elongation at breakage. The results showed comparable mechanical properties for the samples produced using both virgin and recycled powders. Besides, no notable influence of the exposure to corrosive environment on the mechanical performance was observed.

2

Szczegóły tworzenia wióra przy toczeniu wykończeniwoym stopu aluminium EN AW-2017A

Feldshtein E., Gabryś P., Grezer K., Lisovskaya Y.

Obróbka Metalu

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2016

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nr 4

30--33

EN

The chip formation and removal during turning aluminum alloys is difficult problem. Very often a long or matted chips are formed that are wound on the tool or workpiece and may cause their damage. The improvement chip formation condition is particularly important for alloys with a low content of alloying elements. During finish turning of EN AW-2017A aluminum alloy it was found that in order to form the chip as small particles it is necessary to operate with feeds that are maximum possible in terms of the machined surface roughness. The use of coatings on cutting inserts that have a low shear strength, or coatings containing aluminum compounds, does not provide improved chip formation conditions.

PL

Właściwości aluminium takie jak niska masa właściwa, duża wytrzymałość, odporność na korozję oraz podatność na obróbkę sprawiają, że surowiec ten jest niezwykle popularny wśród producentów przemysłowych. Jego wytworzenie od podstaw wymaga jednak znacznych nakładów energii, co nie pozostaje bez wpływu na środowisko. Na szczęście istnieją rozwiązania szybsze, tańsze, a przede wszystkim bardziej ekologiczne.

3

Inhibition of Al alloy corrosion by chromates

Frankel G.S., McCreery R.L.

Ochrona przed Korozją

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2004

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nr 7

183-187

EN

This paper summarizes some of the work that has been done at Ohio State University over the past several years in the area of Al alloy inhibition by chromates. Chromate was studied in the form of a conversion coating or dissolved into solution. The formation of chromate conversion coatings (CCCs) as well as the storage and release of CrVI were investigated. The released chromate is in equilibrium with the chromate in the coatings, and higher pH favors CrVI release. Mobile chromate adsorbs on the active sites of the surface and is reduced to form a monolayer of a CrIII species. This layer is effective at reducing the activity of both cathodic sites (Cu-rich IMC particles) and anodic sites in the matrix or at active intermetallic particles. The combined properties of storage, release, migration, and irreversible reduction provided by chromate coatings underlie their outstanding corrosion protection.

PL

Niniejszy artykuł podsumowuje prace wykonane w ostatnich kilku latach w Ohio State University, Columbus (USA), nad inhibicją korozji aluminium i jego stopów za pomocą chromianów. Chromiany badano w formie powłok konwersyjnych i roztworów. Badano tworzenie powłok konwersyjnych oraz zatrzymywanie i uwalnianie Cr(VI). Wykazano, że uwolnione chromiany są w równowadze z chromianami w powłoce, oraz że wyższe pH sprzyja uwalnianiu Cr(VI). Mobilny chromian adsorbuje się na aktywnych miejscach powierzchni i redukuje się z wytworzeniem monowarstwy związków Cr(III). Warstwa ta skutecznie obniża aktywność zarówno miejsc katodowych (wytrącenia związków międzymetalicznych bogatych w Cu) jak i miejsc anodowych w metalicznej osnowie lub na aktywnych wytrąceniach międzymetalicznych. Połączone właściwości zatrzymywania, uwalniania, migracji i nieodwracalnej redukcji wykazywane przez powłoki chromianowe stanowią o ich niezwykłych własnościach ochronnych.