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Development of mirror-polishing process technology for difficult-to-polish materials

Tanabe Ikuo, Isobe Hiromi

Journal of Machine Engineering

2023

Vol. 23, No. 1

85--99

Mirror-polishing processes have recently been required to add high quality, high-precision precision and multi-functionality to industrial products. However, this requires skilled manual work, making it difficult to improve productivity. Automatic polishing of these products is also very difficult. Furthermore, mirror-polishing process of stainless steel, titanium and glass, which are often used in high-value-added medical products, is also difficult. Therefore, in this study, a technology for high-precision, automatic mirror polishing of three difficult-to-polish materials - stainless steel, titanium and glass - was developed and evaluated. First, the difficult-to-polish properties of different materials were considered, and then tools were developed to improve these properties and enable suitable mirror-polishing processes. Next, a polishing slurry was developed to improve the surface roughness (Rz = 0.1 μm or less). Finally, the optimum polishing conditions for the proposed mirror-polishing process were determined by design of experiment and then evaluated. It was concluded that; (1) In order to perform mirror-polishing processes of three types of workpieces, stainless steel (SUS304), titanium (pure titanium) and glass (quartz glass), new polishing tool and slurries corresponding to each material were developed and the optimum polishing processing conditions were clarified, (2) Using (1), mirror-polishing processes of each material with a surface roughness of Rz = 0.1 μm has been achieved.

A new method of mass measurement for checkweighers

Fukuda K., Yoshida K., Kinugasa T., Kamon M., Kagawa Y., Ono T.

Metrology and Measurement Systems

2010

Vol. 17, nr 2

151-162

A checkweigher is an automatic machine to measure the weight of in-motion products. It is usually located around the end of the production process and ensures the weight of a product within specified limits. Any products are taken out of line if their weights are out of the specified limits. It is usually equipped with an optical device. It is used to make a trigger to set the time duration to allow a product to move completely on the weigh belt for sampling the weight. In this paper, a new method of mass measurement for checkweighers is proposed which uses just signal processing without the optical device. The effectiveness of the method is shown through experiments. Also a possibility of faster estimation of weight is shown.