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1

Surface topography of operated slide journal micro - bearings used in computer fans

Miszczak A., Czaban A., Labuda W.

Journal of KONES

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2012

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Vol. 19, No. 4

457-463

EN

In this paper authors present results of measurements of slide journal bearings surface topography measured with a profilometer and an atomic force microscope (AFM). Surface topography of investigated bearings (i.e. journals and sleeves) was measured using the Hommeltester T8000- R60 profilometer. The results of these measurements give information about micro-grooves dimensions and location. Measurements of surface topography were made for journals and sleeves of slide journal micro-bearings from personal computers fans, with the Atomic Force Microscope NT-206 produced in MTM in Minsk, Republic of Belarus. The results of measurements of surface topography were presented in the form of surface topography maps, threedimensional graphs and some examples of selected cross-sections of investigated surfaces in the form of profile graphs. The values of profile roughness parameters Ra and Rq and the distance between maximum peak height and maximum valley depth are presented as well. The application SurfaceXplorer registered trademark was used for processing and visualization of the data obtained from AFM NT-206, which besides from generating 2D, 3D and profile diagrams, was used to calculate and draw graphs of height distribution. In this research authors used two identical sets of micro-bearings. The investigated bearings are: a) Kama Flow SP0825FDB12H fan with grooved surface of bearing sleeve, b) Xilence Case fan which sleeve surface was without grooves. First set of that micro-bearings functioned for a year at rated RPM continuously (i.e. 24 hours a day). Second set of the same micro-bearings also functioned for a year at rated RPM, but in intermittent mode (i.e. 15 minutes on, 15 minutes off). On the surfaces of studied micro-bearings some microgrooves can be found in form of herringbone, with depth about 1-2..m and width 100-150..m. Received information about microgrooves geometry will help to develop proper theory of hydrodynamic lubrication for micro-bearings with microgrooves and allows determining how the mode of operating affects on the wear of co-operating surfaces.

2

Surface topography of operated slide journal micro - bearings used in HDD

Miszczak A.

Journal of KONES

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2012

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Vol. 19, No. 4

449-456

EN

In this paper author present results of measurements of slide journal micro-bearings surface topography measured with an atomic force microscope (AFM). The results of measurements of surface topography were presented in the form of surface topography maps, three-dimensional graphs and some examples of selected cross-sections of investigated surface in the form of profile graphs. Measurements of surface topography were made for journals and sleeves of slide journal micro-bearings from personal computers' hard disc drives, with the Atomic Force Microscope NT-206 produced in MTM in Minsk, Republic of Belarus. In this research author used two identical sets of micro-bearings from 2.5" HDD Samsung HM160HI 5400rpm and 3.5" HDD Seagate Barracuda 7200.10 ST380815AS 7200 rpm hard disc drives. First set of those four microbearings worked for a year at rated RPM continuously (i.e. 24 hours a day). Second set of the same micro-bearings also worked for a year at rated RPM, but in intermittent mode (i.e. 15 minutes on, 15 minutes off). The values of profile roughness parameters Ra and Rq and the distance between maximum peak height and maximum valley depth are presented as well. The application SurfaceXplorer registered trademark was used for processing and visualization of the data obtained from AFM NT-206, which besides from generating 2D, 3D and profile diagrams, was used to calculate and draw graph of height distribution. Surface topography of investigated bearings sleeves was also measured using Hommeltester T8000-R60 profilometer. Those measurements give information about micro-grooves dimensions and location. On the surfaces of studied micro-bearings, some micro-grooves can be found in form of herringbone, with depth about 1.5..m and width 150..m. Received information about micro-grooves geometry will allow developing proper theory of hydrodynamic lubrication for micro-bearings with micro-grooves.

3

Measurement of unused microbearing grooved surfaces for computer ventilator

Wierzcholski K., Miszczak A., Khudoley A.

Tribologia

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2011

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nr 3

143-153

EN

This paper presents a measurement analysis of two, new, non-damaged cooperating micro-bearing surfaces occurring in computer ventilator Kama Flow SP0825FDB12H 0.080 m. Such surfaces are radically different in comparison with surfaces that are found in HDD microbearings. Developed measurements concern Scanning Electron Microscope (SEM), Mira TESCAN INCA, and illustrate 350 images of journal and sleeve work surfaces using the Microscopy system. This paper also concerns roughness tests with 3D images of journal and sleeve work surfaces and profiles of their cross sections utilising Atomic Force Microscopy (AFM), NT-206, Microtestmachines Ltd, Belarus. Vickers micro-hardness value studies for journal and sleeve surface are performed too. Research studies of the sleeve surface included measurements for macro-profile surfaces with herringbone grooves and AFM micro-profiles of small grooves. The measurements are performed for a new undamaged journal and sleeve surface utilising the Atomic Force Microscope and SEM & Micro-X-Ray analysis. Such analysis concern results referring to the bearing material composition with standard deviation of measured values.

PL

W niniejszej pracy została przedstawiona analiza pomiarów dwóch nowych, niezużytych współpracujących powierzchni mikrołożyska występujących w wentylatorze komputerowym Kama Flow SP0825FDB12H 0,080 m. Powierzchnie te zasadniczo różnią się od powierzchni mikrołożysk HDD. Dlatego też są oddzielnie rozpatrywane. Opracowane pomiary zawierają: obrazy skaningowego elektronowego mikroskopu (SEM), obrazy powierzchni roboczych czopa i panewki, testy AFM powierzchni roboczych czopa i panewki w trzech wymiarach, a także profile ich przekrojów poprzecznych, badania wartości mikrotwardości Vickersa uzyskane na testerze PMT-3M LOMO-Russia dla materiału czopa i panewki. Pomiary powierzchni czopa wykazują chropowatości o wysokości około 80 nm. Powierzchnia panewki zawiera makro- i mikroprofile przekrojów poprzecznych rowków wzdłużnych o głębokości 6ź10-7 m (600 nm) i profilu trójkątnym oraz rowki na kształt jodełki o głębokości około 2000 nanometrów o stromych stokach. Takie pomiary umożliwią opracowanie prawidłowych modeli hydrodynamicznej teorii smarowania mikrołożysk w wentylatorach komputerowych o współpracujących powierzchniach z wyciętymi nanorowkami i nanożeberkami uniemożliwiającymi powstawanie niestabilnych wirów i zwiększającymi nośność łożyska. Pomiary zostały wykonane z użyciem mikroskopu sił atomowych.

4

Surface topography of non-operated slide journal micro-bearings

Czaban A., Miszczak A.

Journal of KONES

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2011

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Vol. 18, No. 2

109-115

EN

In this paper authors present results of measurements of slide journal bearings surface topography measured with an atomic force microscope (AFM). The results of measurements of surface topography were presented in the form of surface topography maps, three-dimensional graphs and some examples of selected cross-sections of investigated surface in the form of profile graphs. Measurements of surface topography were made for journals and sleeves of slide journal micro-bearings from personal computers' hard drives and fans, with the Atomic Force Microscope NT-206 produced in MTM in Minsk, Republic of Belarus. The values of profile roughness parameters Ra and Rq and the distance between maximum peak height and maximum valley depth are presented as well. The application SurfaceXplorerŽ was used for processing and visualization of the data obtained from AFM NT-206, which besides from generating 2D, 3D and profile diagrams, was used to calculate and draw graph of height distribution. Surface pictures of investigated bearings sleeves were made with the optical microscope Zeiss Axiovert 25+. That measurements give information about micro-grooves dimensions and location. On the surfaces of studied micro-bearings some micro-grooves can be found in form of herringbone, with depth about 1.5mi m and width 150/mi m. Received information about micro-grooves geometry will allow to develop proper theory of hydrodynamic lubrication for micro-bearings with micro-grooves. Topography of surfaces of investigated journal micro-bearings will be reconsidered after exploiting them proper amount of time.