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Development of research engine control unit using FPGA - based embedded control system

Anand B. P., Saravanan C. G.

Journal of KONES

2012

Vol. 19, No. 3

9-18

Though the Electronic Control Unit (ECU) systems are wide use in modern vehicles, they are manufactured by a few companies and supplied to engine manufacturers. Automotives with factory made ECUs designed to maximize the performance while minimize cost. However, factory made ECUs (FECU) have closed software and hardware. The control gain, lookup tables, and constants used in the algorithms are also calibrated for a particular engine design. Unlike the carburettor, these systems cannot be opened and studied under different operating conditions to determine their characteristics and how they influence the performance of an engine. They can be used as black boxes and work only at specified modes as determined by their electronic control unit (ECU) and more over the algorithms and their implementation are maintained as trade secret by the developers. In the research work, it often becomes necessary to study parameters like injection duration, injection timing, sensor responses etc. to ascertain their effects. Thus in such cases the factory made ECU supplied with the injection system cannot be used. The required need is fulfilled by developing a customized electronic controller that would be suitable for studying the variations at engine operating points. The project involved the development of a research ECU (RECU) using reconfigurable field programmable gate arrays (FPGA) based embedded control system for a four-stroke port fuel injected gasoline engine. A calibrated fuel map is generated for various operating points of the engine using virtual instrumentation (VI) based software while simulating functions of sensors. From the mapping, the fuel injection time and fuel delivery quantity is estimated for the required running conditions of the engine. The developed Research Electronic Control Unit (RECU) could reveal gasoline engine performance in particular for research-based applications as it involves frequent programme development and control implementations.

Adaptacyjna korekcja mapy paliwa i mapy zapłonu silnika wyczynowego

Kościelnik D.

Pomiary Automatyka Kontrola

2010

R. 56, nr 6

585-588

W artykule przedstawiono konstrukcje oraz sposób działania, programowalnego sterownika silnika spalinowego z zapłonem iskrowym, opracowanego na potrzeby tuningu samochodów sportowych. Opisano sposób sprzęgania komputera z systemem docelowym, algorytm jego pracy oraz struktury wykorzystywanych danych. Przedstawiono modyfikacje wprowadzone do ostatniej, czwartej wersji sterownika, dotyczące sposobu adaptacyjnego korygowania map: paliwa i zapłonu.

An engine of a race car is exposed to permanent modifications. As a result of realised modifications, the engine's parameters are still changing. A correct control of the supply of such engine needs many corrections of the single parameters and sometimes also of the algorithms used. The structure and functioning of the programmable controller for combustion engines with spark ignition, designed for the tanned sports cars there is presented in the paper. The method of connection of the computer with the target system has been presented in the first part. The second part has been dedicated to data structures and the working algorithms of the controller. The newest version of the computer presented in the paper seems to be a solution that meets all requirements concerning controllers used in race car engines. The enormous advantage of the solution is its universality, obtained thanks to the possibility of defining of main parameters within target system software, the most important being: the number and the layout of cylinders, construction of the pulse wheel and the structure of fuel and ignition systems. The user can chose different algorithms, concerning for instance the way of control of the injectors. The algorithms can be chosen according to the equipment of a given car as well as the user's preferences.