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2 Journal of KONES

2 2018

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Mechanical and thermal stresses issues related to a size of a four-stroke piston based on a Renault Premium DXi11 430 460 EEV engine

Kaliszewski M., Mazuro P.

Journal of KONES

2018

Vol. 25, No. 3

275--282

The size of an engine is one of the factors affecting its thermal efficiency. It is known that with an increase of the size of the engine, the cubic capacity and heat generation grows in the third power, whereas thermal losses are proportional only to the second power of the size (due to heat exchange surface). However, the increase in the size of the engine generates some problems related to its mass, rotational speed and heat load, the last of which is a subject of these considerations. In the article, the influence of the piston size on its thermal and mechanical stresses is considered. Similar boundary conditions for both cases were assumed. Simulation of the steady-state heat transfer and mechanical simulation were carried out using the Finite Element Method. In each analysis, both the original version of the piston and its scaled version were considered. The boundary conditions were adopted on the basis of engine catalogue data and available literature. The results of analyses were discussed.

Analysis of thermal and mechanical stresses of Renault Premium DXi11 460 EEV four-stroke piston

Kaliszewski M., Mazuro P.

Journal of KONES

2018

Vol. 25, No. 2

169--175

In this article the engine piston Renault Premium DXi11 430 460 EEV has been analysed using the Finite Element Method. Analysis consider as well heat transfer phenomenon as the thermal and mechanical strains of the piston. Simulations were performed for the point of engine maximum power. Piston material was assumed to be 40HM (1.7225) steel and its properties are delivered basing on available scientific papers. The simulation assumed mean values of heat transfer coefficient, reference temperature and cycle pressure based on engine data, maximum power engine work simulation in AVL Boost software and literature. Part of boundary condition (e.g. cylinder wall temperature) was assumed basing on authors’ engineering intuition and experience. The resulting temperature distribution in the piston was implemented for geometrically nonlinear mechanical FEM analysis. Both the analysis of thermal stresses and stresses of the hot piston in the top dead centre were performed.