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EN
The paper is focused on study of plasticity and formability of dual phase steel DP 450, which is used in automotive industry. The paper shows results from tensile test for plasticity determination and also results of technological tests for complex evaluation of formability. These consisted from Erichsen cup test, Fukui test and Schmidt test. The paper shows also results of microhardness measurement.
PL
Artykuł koncentruje się na badaniu plastyczności i odkształcalności stali dwufazowej DP 450, która jest stosowana w przemyśle motoryzacyjnym. W pracy przedstawiono wyniki prób rozciągania dla określenia plastyczności, a także wyniki testów technologicznych dla kompleksowej oceny odkształcalności. Składały się one z testu pucharowego Erichsena, testu Fukui i testu Schmidta. W pracy przedstawiono również wyniki pomiaru mikrotwardości.
EN
Mouldability, along with other mechanical properties, is a very crucial material parameter in various technical textile applications, from composites to soft body armour products. Moreover, the mouldability and recovery behaviours of the material will be affected by various internal and external paramters before, during and after the forming process. The current research particularly tried to study the effects of blank-holder pressure (BHP) and the number of layers not only on the moulding characterstics but also on the recovery behaviour of plain woven p-aramid fabrics made from a high-performance yarn with a linear density of 930 dTex. Samples with various numbers of layers were arranged in the same orientation for the moulding process. The moulding approach utilised a specific moulding device in a low-speed forming process and a predefined semi-hemispherically shaped punch for all specimens.Various important dry textile material moulding characteristics and, most importantly, the moulding recovery properties, such as warp and weft direction drawing-in recovery, center high-point recovery, shear angle recovery etc. were investigated.
PL
Formowalność wraz z innymi właściwościami mechanicznymi jest bardzo ważnym parametrem materiałowym w różnych technicznych zastosowaniach tekstylnych, od kompozytów po miękkie pancerze. Ponadto na formowalność i odprężenie elastyczne materiału mają wpływ różne parametry wewnętrzne i zewnętrzne przed, podczas i po procesie formowania. W pracy szczególnie starano się zbadać wpływ nacisku ślepej próby (BHP) i liczby warstw nie tylko na charakterystykę formowania, ale także na odprężenie elastyczne tkanin p-aramidowych wykonanych z wysokowydajnej przędzy o gęstości liniowej 930 dTex. Próbki o różnej liczbie warstw ułożono w tej samej orientacji do procesu formowania. Zbadano cechy formowania materiału tekstylnego oraz, co najważniejsze, odprężenie elastyczne zarówno w kierunku osnowy i wątku.
EN
Compared with monolithic metal sheet, Single Point Incremental Forming (SPIF) of bimetal composite sheet has attracted increasing attention, as it takes advantages of materials with different superior properties, such as high strength, low density, and good corrosion resistance. However, deformation behaviors of bimetal composite sheet in SPIF may differ from the single-layer sheet, which depends on the layer arrangements and mechanical properties of each layer. In this regard, a comprehensive study was conducted to investigate the deformation behaviors of roll-bonded Cu-Al composite sheets in SPIF through predictive modeling, including analytical, empirical as well as numerical approaches, and extensive experimental work taking into consideration effects of key process parameters. It was demonstrated that overall, the formability, surface roughness, thickness variation and forming force in different layer arrangements, in terms of various process parameters, follow the similar trends to single-layer sheets. However, it was further revealed that deformation mode of layer-up sheet tends to a compression state and that of layer-down sheet tends to a stretching state. This leads to higher formability and larger forming force in Al/Cu layer arrangement compared to Cu/Al layer arrangement, as the exterior thinner but stronger Cu layer could endure more stretching deformation.
EN
Single point incremental forming (SPIF) is a flexible, innovative, and cheap process for rapidmanufacturing of complex sheet metal parts. It is a crucial task for engineers to predict aprocess when many independent parameters are affecting simultaneously its performance.An artificial neural network (ANN) based prediction model was developed to evaluateaverage surface roughness (Ra) and maximum forming angle (Ømax) while SPIF forming ofAA5052-H32 material. A feedforward backpropagation network with Levenberg–Marquardtalgorithm was employed to build ANN model. The ANNs (4-n-1, 4-n-2) were generated byintroducing different combinations of transfer functions and a number of neurons. Theconfirmation runs were performed to verify the agreement between the ANN predicted andthe experimental results. The developed ANN model (4-n-1) was capable of predicting theprocess response with an excellent accuracy and resulted in overall R-value, MSE, and MAPEof 0.99807, 0.0209, and 5.96% for Ra0.99913, 0.0281, and 0.003 for Ømax. The optimum 4-n-2model was built with overall R-value, MSE of 0.99999 and 0.057194, respectively. Hence, itwas found that the engineering efforts may be reduced in the SPIF process with successfulANN model implementation.
EN
The effect of main technological factors on moldability of crystallizable (LDPE, HDPE, P~ and amorphous (ABS, PC) thermoplastics has been studied during their melt processing under t conditions which simulate the extrusion-molding technology. The results obtained show that ( flowability of the polymer in a mold depends on a series of technological parameters, rheol relaxation and thermal properties of the polymer. It has been found that the flowability is the nr factor that determines the PM moldability characterized by the melt flow distance in the mo cavity.
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