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Potential of tool clamping surfaces in forming machines for cognitive production

Alaluss Mohaned, Kurth Robin, Tehel Robert, Wagner Martin, Wagner Nico, Ihlenfeldt Steffen

Journal of Machine Engineering

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2022

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Vol. 22, No. 3

116--131

EN

High reproducibility of forming processes along with high quality expectations of the resulting formed parts demand cognitive production systems. The prerequisite is process transparency, which can be improved by increased knowledge of interdependencies between forming tool and forming machine that affects the tool clamping interface behavior. Due to the arrangement as surfaces transmitting process forces, their closeness to the forming process, and yet machine inherent, tool clamping interface provide greater potential for intelligent monitoring. This paper presents a holistic analysis of the interdependencies at the tool clamping interface. Here, the elastic deflection behavior of the press table and slide with their related clamping surfaces, the frictional slip behavior between the interacting machine components and the used clamping devices are described on qualitative level and verified by simulative analysis. Based on the results, available sensor systems are assessed regarding the capability to monitor the identified phenomena inline.

2

Determination of the sound power level of modular machines with cyclic operation mode - case study

Jakubek Bartosz, Barczewski Roman

Vibrations in Physical Systems

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2020

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Vol. 31, nr 1

art. no. 2020101

EN

The sound power level as a parameter characterizing a sound source, as opposed to the sound pressure level, should theoretically not depend on the place of measurement and distance from the source. Therefore, it is often used as a basis for comparing machines and equipment in terms of noise emissions. Manufacturers usually specify this parameter in the technical documentation or on the equipment. The sound power level is also a necessary parameter for modelling the natural and working environment in terms of acoustics. The standards for methods of determining the sound power level define three classes of accuracy depending on the method and environment of measurement. The paper outlines the problems associated with determining the sound power level of non-standard machines in situ. The case study concerns a machine, a modular SRP (shelf ready packaging) production system that can be part of an extensive production line. Specific for this type of machine is the coexistence of many local sources generating sound of different nature, cyclic mode of operation and the possibility to set different capacity.

3

Building of calculation model and strength analysis by using finite element method on example of mold to foaming of cooling furniture

Ignasiak Łukasz, Woźniak Paweł, Bieńczak Agata

Journal of Research and Applications in Agricultural Engineering

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2020

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Vol. 65, nr 1

4--8

EN

The article presents the way of creating calculation model of mold to foaming of cooling furniture for needs of conducting strength analysis by using Finite Element Method. The method of creating model is described in detail taking into account of modeling techniques available in NX system, the division of model into finite elements (discretization) by using threedimensional, two-dimensional, one-dimensional elements was visualized. Finally, the results of numerical simulations in the form of stresses distribution in areas of considerable straining of structure was presented.

PL

W artykule przedstawiono sposób tworzenia modelu obliczeniowego formy do spieniania mebli chłodniczych dla potrzeb przeprowadzenia analiz wytrzymałościowych przy wykorzystaniu Metody Elementów Skończonych. Szczegółowo opisano metodę kreowania modelu z uwzględnieniem technik modelowania dostępnych w systemie NX, zobrazowano podział modelu na elementy skończone (dyskretyzację) przy wykorzystaniu elementów trójwymiarowych, dwuwymiarowych oraz jednowymiarowych. Przedstawiono wyniki z przeprowadzonych symulacji numerycznych w postaci rozkładu naprężeń w obszarach o znacznym wytężeniu.