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Facility layout design – review of current research directions

Kikolski M., Ko Ch.-H.

Engineering Management in Production and Services

2018

Vol. 10, no. 3

70--79

The article discusses the topic of designing the optimal distribution of workstations within a production plant. A review focused on publications on this subject in the Scopus database, covering the years 1975–2017. The article presents a facility layout problem and basic principles of optimisation methods for the distribution of workstations within the factory. The author proposes a methodology for designing the optimal distribution of workstations using available optimisation methods and computer simulation. Also, directions for further research are indicated.

Facility layout redesign for efficiency improvement and cost reduction

Kovacs G., Kot S.

Journal of Applied Mathematics and Computational Mechanics

2017

Vol. 16, nr 1

63--74

In a competitive market the manufacturing companies have to produce cost effective products which can be realized by minimized production cost and higher effectiveness. The effective facility planning can significantly reduce the operational costs of companies. An adequate facility layout can result in the improvement of the performance of the production line. The Facility Layout Problem (FLP) is relating to location of objects (departments, workstations, machines, etc.) on a given site and the material flow between these objects. The goal of this study is to show the reasons, objectives and steps of a layout redesign process. The minimization of the workflow realized on the shop floor is an often applied an objective function during the layout redesign. Material flow efficiency is a commonly used term for the determination of the amount of workflow, which is the multiplication of material flow data and distance data. In this study, this mathematical method for workflow calculation is introduced. The described case study shows how the efficiency and reduced manufacturing cost of a real manufacturing system can be improved by re-layout design, while smaller floor space is needed for the production.