In the article, the characterization of the microstructure, phase composition and distribution of elements in the Eu2 O3 -ZrO2 sintered materials obtained by four different ways of powders’ homogenization (mixing) process and different temperature of sintering process is shown. The feedstock powders with an average mole ratio of ZrO2 to Eu2 O3 equal 74% to 26% were used as an initial material. The principal aim of the investigation was characterization of differences in the microstructure of the same type of ceramics, however, prepared via different mixing and manufacturing processes. The range of the investigation covered a characterization of these materials via phase identification of all samples by XRD (X-ray diffraction) and characterization of internal morphology of the specimens with detailed analysis of elements distributions by SEM (scanning electron microscopy) and EDS (energy dispersive spectrometry). The aim of the following investigation is to characterize the possibilities of the solid state synthesis of the europium zirconate based materials, dedicated for TBC applications.
The oxides with pyrochlore or defected fluorite structure are a potential alternative ceramic materials for now widely used yttria-stabilized zirconia 8YSZ in the application for the insulation layer of thermal barrier coatings systems. This paper presents a procedure of synthesis of europium zirconate of Eu2Zr2O7 type, by the method of high temperature sintering under pressure. The analysis of the effect of the powders` homogenization methods on homogeneity of final sintered material showed that the highest homogeneity can be obtained after mechanical mixing in alcohol. Moreover, the DSC investigation carried out on a mixture of powders before the sintering process and on the material after high temperature sintering under pressure, suggest the synthesis of a new phase an europium zirconate Eu2Zr2O7 with the pyrochlore structure. Obtained phase was characterized by stability over the entire range of tested temperature, i.e. to 1450°C. The resulting material based on europium zirconate has a lower coefficient of thermal diffusivity than the now widely used 8YSZ.
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