The efficient use of resources are becoming more important due to economic and environmental requirements. In widely used forming processes like deep drawing an avoidance of lubricants – namely dry deep drawing – is a key factor for saving resources. In this paper, a combined approach consisting of a macro-structured tool design and a special modified protective coating is presented. The combination ensures a stable process with a sufficiently wide process window under dry conditions. The absence of lubricants in critical areas has to be compensated by tetrahedral amorphous carbon ta-C films which is additionally structured by Direct Laser Interference Patterning (DLIP) for further improvement of the tribological performance.
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