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EN
The article presents the possibilities of using artificial intelligence methods to model the injection doses of a modern Common Rail (CR) fuel injector. The presented neural network solution belongs to the experimental models known as black boxes in mechatronics. The backpropagation algorithm and its Levenberg-Marquardt expansion were used for the simulation. The analysis showed that there is a good match between the measurements and the computational model. The proposed solution can be used in the processes of diagnosing not only elements of the injection equipment, but also the internal combustion engine.
EN
Article discusses issues concerning diagnosing and researching fuel unit injectors (UI). This fuel system has been taken off in automobiles but the problems with diagnosing and research is still actually. Motorized vehicles with fuel unit injector system were manufactured until 2010 but lorries are still producing. Only one automotive concern VW put in this system to motorized vehicles in Europe. The 1.9 TDI engines have PDE 1 (UI) and 1.4 TDI, 2.0 TDI engines have PDE 2 (UI). Unit injector is device which main tasks are spray and distribute fuel in combustion chamber of Diesel engine. Unit fuel injector is built with three sections: fuel injection nozzle complex, electromagnet unit and pump part. Injection nozzle complex is common mechanical one spring injector. That research is on check and eventually adjusts open pressure. Electromagnet units are non-dismantle and non-repair, but there is possibility dismantle and clean it. Electromagnet unit affects injection dosages and module BIP (being of injection period) unit fuel injection. The task of pump part is fuel damming until demanding values. The pump part makes up piston with and main body, spring and protect flat piece of metal. Theoretically, also this element is non-repair. Main unit fuel injector work parameters are injection dosages values and signal BIP. During fuel unit injectors research checks injection dosages with varies settings (rotation speed, injection time). These parameters are similar to engine work on idle speed (idle speed dosage), pilot dosage, middle and full load dosage.
EN
Damages of car engine pistons are one of the most expensive failures regarding final consequences and possibilities of engine repair. There have been many research works carried out so far regarding the materials, manufacturing techniques, geometrical shapes and reliability of engine pistons. Notwithstanding all these studies, there is a huge number of piston damage cases. This work is concerned with causes of piston damages and possibilities of early detections. Damaged piston of petrol and diesel engines in passenger and light duty cars have been analyzed. A compendium of case studies of damaged piston causes has been presented. The analysis of different types of damage mechanisms such as thermal and mechanical fatigue, seizure due to insufficient clearances, poor lubrication, overheating and damages due to abnormal combustion have been presented in this work. Faults of electronic control system, engine management malfunction, ignition-timing faults were recognized as the most frequent initial causes of piston damages. Possibilities of early diagnostics of particular causes of damages have been elaborated and presented in the context of total costs of repairs.
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