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1 Journal of Achievements in Materials and Manufacturing Engineering

1 2011

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A mathematical model to choose effective cutting parameters in electroerosion, EDM

Medfai A., Boujelbene M., Bayraktar E.

Journal of Achievements in Materials and Manufacturing Engineering

2011

Vol. 47, nr 1

97--102

Purpose: Machining by electroerosion is a process of removal of material by fusion, vaporization and erosion, reserved essentially for conductor and semiconductor materials. It can be used to machine metals and alloys, the tempered steels, different type of ceramic alloys, other metallic carbides and even for harder materials such as polycrystalline diamond etc. The aim of this paper is to develop a mathematical model for the effect of cutting parameters on the machining by electro discharge machining used widely in industrial applications. Design/methodology/approach: It is about a study and detail analyzes effect of the cutting conditions in machining by electroerosion of steel 42CD4-42CrMo4 on the surface quality of the parts. The statistical method of the analysis of variance “ANOVA” makes it possible to release the considerable effects of the parameters of cut on the criteria of performance of machining by electroerosion, EDM. Findings: The result of the study shows that the nature of the electrode used and the different grades of the materials machined by Electro Discharge Machining, EDM, influence considerably the volume of the removal of material and the surface quality of the produced parts. However, more the resistivity of the electrode increases, more relative wear of the electrode will be important and more the volume of removal of material decreases. Research limitations/implications: This study needs more experimental results for evaluation of the cutting parameters in detail and introduce in the model developed here. Practical implications: This model developed based on the experimental study gives very simple choice of cutting parameters depending on the materials. Originality/value: A very simple model has been develop here after a comprehensive study and this model contains an experimental design, and application ANOVA analysis as a function of experimental results and allows to obtain a smooth surface and high quality machined pieces and can decrease at cost price of the pieces in the manufacturing engineering.