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3 Physicochemical Problems of Mineral Processing

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A flotation combined extraction process for improving the whiteness of phosphogypsum

Li Jiangli, Guo Yongjie, Fan Peiqiang, Li Haibin, Chen Ciyun, Xu Shuai, Du Lingpan

Physicochemical Problems of Mineral Processing

2023

Vol. 59, iss. 3

art. no. 170043

Every year, the production of industrial phosphoric acid generates more than 100 Tg of phosphogypsum (PG), leading to significant environmental damage and the occupation of a vast amount of land space. The urgent need to explore applications for PG has become increasingly apparent. However, impurities such as organic substances, slime, phosphorite, and SiO2 reduce the whiteness of PG, making it difficult to utilize for high-value applications. To address this issue, this study employed a two-stage flotation process to remove the majority of impurities, including SiO2, organic substances, and fine slime adhered to the surface of PG particles. The raw PG sample was first sieved to remove some SiO2 particles. After flotation, sulfuric acid and tributyl phosphate were introduced to decompose the PG particles and remove the impurities wrapped inside. Following this flotation combined extraction process, the whiteness of the PG sample improved from 54.1% to 92.9%, meeting the requirements for building walls and filters.

Flotation separation of quartz from phosphorite using an imidazole ionic liquid collector and its adsorption mechanism

Zhao Yuanyuan, Xu Wei, Mei Guangjun, Yu Mingming, Yang Siyuan, He Zhan

Physicochemical Problems of Mineral Processing

2022

Vol. 58, iss. 1

159--168

In this study, an imidazole ionic liquid (dodecyl-tri-methylimidazolium chloride) was employed as a collector to separate quartz from phosphorite. The micro-flotation experiments of a single mineral found that it had selective collecting ability for quartz than phosphorite. Mixed mineral flotation experiments confirmed that efficient separation results could be obtained using the imidazole ionic liquid as the collector. A concentrate with a 31.44% grade of phosphorite could be obtained with a 0.285 kg/Mg collector dosage at neutral pH, which was much better than the traditional collector dodecylamine. The adsorption mechanism of the imidazole ionic liquid on the surface of phosphorite and quartz was investigated by contact angle and zeta potential measurements, Fourier transform infrared and X-ray photoelectron spectroscopy analyses. These results showed that the adsorption of imidazole ionic liquid at the quartz surface was stronger than that of phosphorite, and the collector adsorbability difference between quartz and phosphorite resulted in the efficient flotation separation. Consequently, the dodecyl-tri-methylimidazolium chloride salt is an effective collector for reverse flotation of quartz from phosphorite.

The mechanism study on deep eutectic solvent for desilication of magnetite by reverse flotation

He Zhan, Liu Cai, Mei Guangjun, Zhao Yuanyuan, Cheng Qian, Song Xianwei

Physicochemical Problems of Mineral Processing

2021

Vol. 57, iss. 6

12--22

Magnetite reverse flotation using a new deep eutectic solvent synthesized by lactic acid and CTAC as the collector has been investigated in this work. The flotation test results were compared with dodecylamine. The CTAC/lactic acid DES increased the grade of total iron to 66.69%, and the reduce quartz content to 6.67%, which were preferable to dodecylamine (the grade of Fe in the concentrate is 63.47%, and the grade of quartz in the concentrate is 9.13%). The depression performance and adsorption mechanism of CTAC/lactic acid DES on surface of magnetite and quartz are investigated by FT-IR, zeta potential and XPS. The results show that the adsorption of CTAC/lactic acid DES on quartz surface is more effective than that of magnetite. Therefore, deep eutectic solvent is an effective reagent for reverse flotation of magnetite as collector.