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Assessment of Durability of the Toothed Segment Based on FEM Analysis and Low Fatigue Cycle Test

Piekło J., Maj M., Żuczek R., Pysz S.

Archives of Foundry Engineering

2016

Vol. 16, iss. 4

113--118

The development of a novel design for the toothed segment of drive transmission in longwall shearer is expected to significantly reduce the cost of individual components of the feed system and the related work of repair and renovations, increasing at the same time the safety of mine repair teams. The conducted experimental and numerical analysis of the state of stress and strain in the innovative design of the toothed segment has enabled estimating the maximum effort of the developed structure. Based on the results of fundamental mechanical studies of the cast L20HGSNM steel and fatigue tests combined with the numerical stress/strain analysis, the fatigue life curve was plotted for the examined casting of the rack.