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Gravity-based pre-concentration strategies for complex rare earth ore containing niobium and zirconium

Zhou Mingliang, Li Lixia, Liu Feifei, Liu Zhichao, Altun Naci Emre, Yuan Zhitao, Liu Jiongtian

Physicochemical Problems of Mineral Processing

2024

Vol. 60, iss. 1

art. no. 183609

The Balzhe rare earth mine, renowned for its rich reservoirs of niobium, zirconium, and rare earth elements, poses a unique challenge due to its diverse and interbedded mineral composition. Despite the abundance of these elements, their valuable grade remains notably low, falling short of economic thresholds. To this end, pre-concentration of valuable minerals to discard gangue minerals before flotation would be an economical option. In response, this study delves into the feasibility of gravity-induced pre-concentration, aiming to segregate valuable minerals from gangue for subsequent flotation processes. Conducting float-and-sink tests on varied particle sizes (-2+0.5 mm, -0.5+0.074 mm, and -0.074+0.02 mm) within heavy liquids of specific gravities (ranging from 2.55 to 2.85), the study reveals the effectiveness of gravity separation. Notably, particles sized -2+0.5 mm and -0.074+0.02 mm demonstrated superior separation performance over the -0.5+0.074 mm fraction. Comparative analysis of diverse gravity separation equipment unveiled compelling results. The dense medium cyclone separator showcased impressive recovery rates and high-grade concentrates of Nb2O5, ZrO2, and total rare earth oxides (TREO) at 0.34%, 8.20%, and 0.41%, respectively, surpassing the sand table's performance for -2+0.5 mm particles. Conversely, for -0.5+0.074 mm particles, the shaking table exhibited optimal separation efficiency, yielding grades of Nb2O5, ZrO2, and TREO at 0.37%, 4.08%, and 0.44%, with substantial recovery values. Ultimately, the Knelson centrifugal separator proved most effective for -0.074+0.02 mm particles, yielding notable grades and recoveries of Nb2O5, ZrO2, and TREO. This study underscores the promising potential of gravity-induced pre-concentration techniques for enhancing the recovery of valuable elements from the complex Balzhe rare earth ore, offering critical insights into optimizing mineral extraction processes.

Removal of hazardous air pollutants based on commercial coal preparation plant data

Ozbayoglu G.

Physicochemical Problems of Mineral Processing

2013

Vol. 49, iss. 2

621--629

This paper investigates the concentration, distribution, and rejection of hazardous air pollutants, specifically identified by the US Clean Air Act Amendments of 1990, based on commercial coal preparation plant data obtained on-site. The samples were collected from the products of the different cleaning circuits of the operating plant. The concentrations of twelve potentially hazardous trace elements, including As, Cd, Co, Cr, Hg, Mn, Ni, Pb, Se, Th and U in those samples were determined. Compared with the average concentration of the trace elements in Turkish coals, the run-of-mine coal fed to the existing plant appears to contain higher concentrations of Cd, Hg, Mn, Th and V. However, the concentrations of As, Cd, Cr, Mn, Se, Th, U and V of the run-of-mine coal are above the world averages. Cd, Cr, Hg, Mn, Pb and Th concentrations of run-of-mine coal were easily removed at commercial coal preparation plant refuse in the range of 51.8% to 77.4 %, while only a small reduction was achieved for U and V as they were concentrated in clean coals. The present study reveals that conventional coal preparation technologies could significantly reduce hazardous air pollutants concentrations in coal.