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Development and Modelling of a Novel Process of Manufacturing Cylindrical Products with a Variable Longitudinal-Section Stub Pipe

Michalczyk J., Wiewiórowska S., Muskalski Z.

Archives of Metallurgy and Materials

2019

Vol. 64, iss. 3

1187--1193

The publication presents a novel concept of the process of plastic forming of variable longitudinal-section cylindrical products, being the subject of Patent Application P.427426 [1]. Additionally, these products are provided with a connection stub pipe. The plastic forming method proposed in the article combines many advantages and utilitarian benefits associated with the manufacturing technology itself, as well as with its further implementation. Using stock in the form of normalized bar commonly available in the metal product market as a finished product obviously reduces the process costs involved with stock preparation, i.e. casting, rolling, machining, etc. It also results in obtaining a much smaller surface area of stock contact with the tool and, as a consequence, a smaller surface of stock friction against the tool, which contributes to a reduction of force needed for the plastic forming of the product. The smaller contact surface area and the shorter time of stock contact with the cooler tool cause, above all, less intensive heat exchange and stock chilling. This has a significant effect on the plasticity of the cast material and, as a consequence, the plastic forming force. The proposed method enables also manufacturing cylinders with either a closed or open stub pipe with a regulatedlength and a varying section. In addition, unlike the method known from Polish Patent Specification PL 212062 [2], the proposedmethod does not require using a multi-tool press. The upper punch is furnished with a flange, whose job is to start the stock extrud-ing sleeve at the next process stage.